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GENERAL SAFETY PRECAUTIONS

3

C A U T I O N

MOVING PARTS ENTANGLEMENT

HAZARD

Failure to observe these instructions

could lead to minor or moderate
injury.

Winching Safety:

• 

Always

require operator and bystanders to

be aware of stability during winching of
vehicle and/or load.

• 

Always

keep remote control lead clear of the

drum, rope and rigging. Inspect for cracks,
pinches, frayed wires or loose connections.
Replace if damaged.

• 

Always

pass remote control through a

window to avoid pinching lead in door, when
using remote inside a vehicle.

C A U T I O N

MOVING PARTS ENTANGLEMENT

HAZARD

Failure to observe these instructions

could lead to minor or moderate
injury.

Winching Safety:

• 

Never

apply load to hook lip or latch. Apply

load only to the center of hook.

• 

Never

use a hook whose throat opening has

increased, or whose tip is bent or twisted.

GENERAL SAFETY PRECAUTIONS

2

C A U T I O N

MOVING PARTS ENTANGLEMENT

HAZARD

Failure to observe these instructions

could lead to minor or moderate
injury.

General Safety:

• 

Always

Know Your Winch: Take time to fully

read and understand the included Installation
and Operations guide, and Basic Guide to
Winching Techniques, in order to understand
your winch and the winching operation.

• 

Never

operate this winch if you are under 16

years of age.

• 

Never

operate this winch when under the

influence of drugs, alcohol or medication.

• 

Never

exceed winch or rope rated capacity, of

9500 lbs (4309 kg). Double line using a snatch
block to reduce winch load. 

Installation Safety:

• 

Always

choose a mounting location that is

sufficiently strong to withstand the maximum
pulling capacity of your winch.

• 

Always

use factory approved switches,

remote controls, accessories and installation
components.

• 

Always

use grade 5 or better hardware,

never weld bolts and never use longer bolts
than those supplied from factory.

• 

Always

complete winch mounting and

attachment of hook to hook loop before wiring
winch during installation.

• 

Always

position fairlead with WARNING label

on top.

• 

Always

spool the rope onto the drum as

indicated by the drum rotation label on the
winch. Required for automatic brake to work
(if winch is so equipped) and for correct
installation orientation.

• 

Always

prestretch rope and respool under

load before use. Tightly wound rope reduces
chances of “binding”, which is rope working
it's way down into a loosely wound rope layer,
and catching or damaging itself. See
“Spooling” section in this manual.

C A U T I O N

MOVING PARTS ENTANGLEMENT

HAZARD

Failure to observe these instructions

could lead to minor or moderate
injury.

Winching Safety:

• 

Always

inspect winch installation, rope and

hook condition before operating winch. Frayed,
kinked or damaged rope must be replaced
immediately. Loose or damaged winch
installation must be corrected immediately.
Immediately replace a hook that is damaged,
bent or twisted.

• 

Never

leave remote control plugged into winch

while free spooling, rigging, or sitting idle.

• 

Never

hook rope back onto itself. This damages

the rope. Always use a choker chain, wire
choker rope or tree trunk protector on the
anchor.

• 

Always

prior to winching, remove any element

that may interfere with safe winch operation.

• 

Always

take your time when rigging for a

winch pull.

• 

Always

be certain the anchor you select will

withstand the load, and the strap or chain will
not slip.

• 

Never

engage or disengage clutch if winch is

under load, rope is in tension or rope drum is
moving.

• 

Always

unspool as much rope as possible

when rigging. Double line or pick distant
anchor point.

• 

Always

stand clear of rope and load during

operation.

• 

Never

touch rope or hook while in tension or

under load.

• 

Never

touch rope or hook while someone else

is at the control switch or during winching
operation.

• 

Never

touch rope or hook while remote

control is plugged into winch.

• 

Always

stand clear of rope and load and keep

others away while winching.

WA R N I N G

CHEMICAL AND FIRE HAZARD

Failure to observe these instructions

could lead to severe injury or death.

Always

remove jewelry and wear eye 

protection.

Never

lean over battery while making 

connections.

Always

verify area is clear of fuel lines,

fuel tank, brake lines, electrical wires, etc.,
when drilling.

Never

route electrical cables:

- Across any sharp edges. 

- Through or near moving parts.

- Near parts that become hot. 

Always

insulate and protect all exposed

wiring and electrical terminals.

Always

install terminal boots as directed 

in installation instructions.

WA R N I N G

FALLING OR CRUSHING HAZARD

Failure to observe these instructions

could lead to severe injury or death.

Never

operate winch with less than 

8

wraps of rope around the drum. Rope could
come loose from the drum, as the rope
attachment to the drum is not designed to
hold a load.

Never

use as an overhead hoist, or to 

suspend a load.

Never

use to lift or move persons.  

Summary of Contents for 9.0Rc

Page 1: ...d fairlead opening during installation operation and when spooling in or out Always use extreme caution when handling hook and rope during spooling operations Always use supplied hook strap whenever s...

Page 2: ...ope working it s way down into a loosely wound rope layer and catching or damaging itself See Spooling section in this manual CAUTION MOVING PARTS ENTANGLEMENT HAZARD Failure to observe these instruct...

Page 3: ...E AVOID WINCH AND EQUIPMENT DAMAGE Always avoid continuous Power Out Heat build up from continous power out may damage the rope Never expose the rope to harsh detergents fuels oils or Anti freeze Alwa...

Page 4: ...4 3 3 8 16 X 1 1 4 long grade 5 bolt X 4 torque 30 35 ft lbs 41 47 Nm 4 1 2 13 Locknut 5 1 2 Flat washer 6 3 8 16 Sq nut 7 1 2 13x2 button head bolt 8 Aluminum Fairlead INSTALLATION INSTRUCTIONS 6 EL...

Page 5: ...onto the drum as indicated by the drum rotation decal on the winch ROPE STORAGE AND CARE To ensure safety and performance the inspection and maintenance of winching rope should be among every user s...

Page 6: ...e prevents the rope from sinking into the lower layers under load 10 Use care to evenly wrap each layer to prevent damage to the rope 11 Pass the remote control through the driver s window for the dri...

Page 7: ...hook is a minimum of 8 ft 2 44 m from the fairlead opening Spool in the remainder for storage Unassisted Arrange the rope to be spooled so it will not kink or tangle when spooled Be sure any rope on t...

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