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SPOOLING OUT

• Freespooling is generally the quickest and easiest

way to spool out rope. Before freespooling rope
out from the winch, power out enough rope to
remove any tension the rope may be under.
Disengage the clutch. Now freespool by manually
spooling out enough rope for the winching
operation. Always leave at least 8 wraps (one
layer) on the drum.

SPOOLING IN UNDER LOAD

• Never exceed winch’s rated line pull.

• Power in the rope evenly and tightly on the drum.

This prevents the outer wraps from drawing into
the inner wraps, binding, and damaging the rope.

• Avoid shock loads when spooling, by using the

control switch intermittently to take up rope slack.
Shock loads can momentarily far exceed the winch
and rope ratings.

SPOOLING IN UNDER NO LOAD

• Assisted - Have your assistant hold the hook with

the hook strap putting as much constant tension
on the rope as possible.  While keeping tension,
the assistant should walk toward the winch while
you operate the control switch spooling in the
rope. 

Release the switch when the hook is

a minimum of 8 ft [ 2.44 m ] from the
fairlead opening.

Spool in the remainder for

storage.

• Unassisted - Arrange the rope to be spooled so it

will not kink or tangle when spooled. Be sure any
rope on the drum is tightly and evenly layered.
Spool enough rope to complete the next full layer
on the drum. 

Tighten and straighten the

layer. Repeat process until the hook is a
minimum of 8 ft [ 2.44 m ] from the
fairlead opening.

Spool in the remainder for

storage. 

SPOOLING REMAINDER FOR STORAGE

• Secure the hook to a suitable anchor point near

the winch. Carefully power in the remaining rope,
jogging the control switch to take up the last of
the slack.  Be careful not to over tighten or
damage may occur to the rope or anchor point.

SOUND EMISSIONS

• The winch is designed so that the sound emissions

do not exceed 70 dBa from the operator’s station.
The operator must be at least 8 ft. (2.44m) from
the winch while operating. If the winch is
exceeding 70 dBa from the operator’s station,
have it inspected at an authorized service center.

OPERATING INSTRUCTIONS

12

N OT I C E

Do not install more than 50' of 3/8"

synthetic rope. Damage to the
winch may result.

Always replace rope every 12

months with new Warn synthetic
rope ONLY. P/N 71717.

Summary of Contents for 9.0Rc

Page 1: ...d fairlead opening during installation operation and when spooling in or out Always use extreme caution when handling hook and rope during spooling operations Always use supplied hook strap whenever s...

Page 2: ...ope working it s way down into a loosely wound rope layer and catching or damaging itself See Spooling section in this manual CAUTION MOVING PARTS ENTANGLEMENT HAZARD Failure to observe these instruct...

Page 3: ...E AVOID WINCH AND EQUIPMENT DAMAGE Always avoid continuous Power Out Heat build up from continous power out may damage the rope Never expose the rope to harsh detergents fuels oils or Anti freeze Alwa...

Page 4: ...4 3 3 8 16 X 1 1 4 long grade 5 bolt X 4 torque 30 35 ft lbs 41 47 Nm 4 1 2 13 Locknut 5 1 2 Flat washer 6 3 8 16 Sq nut 7 1 2 13x2 button head bolt 8 Aluminum Fairlead INSTALLATION INSTRUCTIONS 6 EL...

Page 5: ...onto the drum as indicated by the drum rotation decal on the winch ROPE STORAGE AND CARE To ensure safety and performance the inspection and maintenance of winching rope should be among every user s...

Page 6: ...e prevents the rope from sinking into the lower layers under load 10 Use care to evenly wrap each layer to prevent damage to the rope 11 Pass the remote control through the driver s window for the dri...

Page 7: ...hook is a minimum of 8 ft 2 44 m from the fairlead opening Spool in the remainder for storage Unassisted Arrange the rope to be spooled so it will not kink or tangle when spooled Be sure any rope on t...

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