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WARN INDUSTRIES

PAGE 7

80361A1

©2009 Warn Industries, Inc.
WARN® and the WARN logo are trademarks of Warn Industries Inc.

FAILURE TO SECURELY TIGHTEN ALL BOLTS
ON THE WINCH PLATE, WINCH, AND FAIRLEAD
CAN RESULT IN PRODUCT FAILURE WHICH
MAY RESULT IN VEHICLE DAMAGE AND OP-
ERATOR INJURY OR DEATH.  DOUBLE CHECK
THAT ALL BOLTS ARE SECURELY TIGHTENED
PRIOR TO USE.

 

WARNING

READ THE VEHICLE’S OPERATOR MANUAL,
WINCH OPERATOR MANUAL, AND ALL WARN-
ING LABELS PRIOR TO OPERATION OF ATV
AND WINCH.

 

WARNING

WARNING

AVOID ALL MOVING AND POTENTIALLY HOT
COMPONENTS OF ATV WHEN ROUTING
ELECTRICAL CABLES.  AVOID AREAS WHERE
THE WIRING COULD BE PINCHED WHEN
COMPONENTS ARE REINSTALLED.  FAILURE
TO DO SO CAN RESULT IN PRODUCT
FAILURE WHICH CAN LEAD TO VEHICLE
DAMAGE AND OPERATOR INJURY OR DEATH.

V.  MAINTENANCE/CARE

1.

Inspect all parts on the winch, winch mount, and related hardware prior to each use.  Replace all
hardware that appears rusted or deformed.

2.

Inspect all nuts and bolts on the winch, winch mount,, and related hardware prior to each use.  Tighten
all nuts that appear to be loose.  Stripped, fractured, or bent bolts or nuts need to be replaced.

3.

Check all cables prior to use.  Replace cables that look worn or frayed.

4.

Check all moving or rotating parts.  Remove debris that may inhibit the part from moving freely.

 

WARNING

PERFORM REGULAR INSPECTIONS ON THE WINCH, WINCH MOUNT, AND RELATED HARD-
WARE.  NEVER OPERATE THE WINCH WITH DAMAGED OR MISSING PARTS.  FAILURE TO
FOLLOW THIS WARNING MAY CAUSE VEHICLE DAMAGE AND OPERATOR INJURY OR DEATH.

Summary of Contents for 80360

Page 1: ...n Always tighten all nuts and bolts securely per the installation and operation Always perform regular inspections and maintenance on the winch winch mount and related hardware Never operate this WARN product with damaged or missing parts WARNING INSTALLATION INSTRUCTIONS Front Plow Mounting Kit Front Plow Mount Kit 80360 Application Kawasaki Brute Force Your safety and the safety of others is ver...

Page 2: ...ent Hazard ts Entanglement Hazard ts Entanglement Hazard F F F F Failure t ailure t ailure t ailure t ailure to obser o obser o obser o obser o observ v v v ve these instructions could lead t e these instructions could lead t e these instructions could lead t e these instructions could lead t e these instructions could lead to minor or moderat o minor or moderat o minor or moderat o minor or moder...

Page 3: ...kets 10mm 14mm 1 2 Wrenches 1 2 Flat Blade Screwdriver I Parts List Ref Description Qty A1 Plow Mounting Plate 1 B1 5 16 18 x 1 1 8 x 1 3 4 U bolt 2 B2 5 16 Flat Washer 4 B3 5 16 18 Lock Nut 4 B4 M10 1 25 x 20mm Flange Head 2 C1 Plow Mount Bracket Right 1 C2 Plow Mount Bracket Left 1 C3 Plate winch spacer 2 C4 Pin Plow Retainer 2 C4 C3 B2 C2 B4 B3 B4 C1 A1 B1 ...

Page 4: ...lign holes on mounting tabs with the holes in bumper and frame Install M10x20 flange bolts B4 supplied but do not tighten at this time Figure 4 4 Secure plow mount to frame tubes with 5 16 u bolts B1 and washers B2 and nuts B3 as shown in Figures 1 5 Tighten all 5 16 fasteners to 12 N m 9ft lb Tighten M10 bolts to 27 N m 20ft lb Figure 3 Figure 4 Figure 2 Loosen Front Skid Plate Remove Skid Instal...

Page 5: ...ube guards and align winch plate holes with plow mount holes 3 Install shim plates C3 under the front of winch mount Figure 7 Attach the mounting plate A1 by sliding the supplied 5 16 U bolts B1 and B2 around the tubes and through the plate Figure 8 Fasten the U bolts with the supplied washers B3 and nuts B4 ensuring that the plate sits flush against the front and rear contact surfaces Tighten all...

Page 6: ... a recommended torque of 17 N m 12 ft lb Also attach roller fairlead to the winch mounting plate Figure 9 using two hardware provided in the winch kit See instructions included in winch kit for recommended torque 5 Switch the winch clutch to freespool Manually feed the winch cable through the roller fairlead Attach the clevis hook to the end cable loop Figure 10 Reinstall front skid plate with ori...

Page 7: ...LLED FAILURE TO DO SO CAN RESULT IN PRODUCT FAILURE WHICH CAN LEAD TO VEHICLE DAMAGE AND OPERATOR INJURY OR DEATH V MAINTENANCE CARE 1 Inspect all parts on the winch winch mount and related hardware prior to each use Replace all hardware that appears rusted or deformed 2 Inspect all nuts and bolts on the winch winch mount and related hardware prior to each use Tighten all nuts that appear to be lo...

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