Warn 78950 Installation Instructions Manual Download Page 1

WARN® INDUSTRIES 

PAGE 1 

79968A3

INSTALLATION INSTRUCTIONS

ATV Plow Blade

Part  Number: 78950 (50”), 78954 

(54”),

 or 78960 

(60”)

Application:  All Terrain Vehicles

Before You Begin

This kit also requires a plow tube base kit, a WARN specific vehicle plow mount, and lift mechanism such as 

a winch, electric actuator, or universal manual lift.  See your local dealer for part numbers and available kits.  

Please note that the larger blades are very heavy and for some people may be too tiresome to lift with a manual 

lift.  Older plow tube base kits come with a set of skids and plow springs that will not be used in the installation 

of this kit.  Instead, use the skids and springs provided with the blade kit.  Additionally, older plow base kits may 

come with English units fasteners rather than the metric fasteners as described in these instructions.  The kits 

are compatible.  Simply use the following guidelines; 8mm = 5/16”, 10mm = 3/8”, and 16mm = 5/8”.  A list of re-

placement parts, such as skids and wear bars, can be found on the last page of this document.

Table of Contents

I. 

Tools Required ................................................2

II. 

Torque Specifications......................................2

III.  Parts List .........................................................2
IV.  Installation ....................................................3-5
V. 

Maintenance/Care ..........................................6

Your safety, and the safety of others, is very important.  To help you make informed decisions about 

safety, we have provided installation and operating instructions and other information on labels and in 

this guide. This information alerts you to potential hazards that could hurt you or others. It is not possible 

to warn you about all potential hazards associated with this product, you must use your own good judg-

ment. 

CARELESS INSTALLATION AND OPERATION CAN RESULT IN SERIOUS INJURY OR EQUIPMENT 

DAMAGE. READ AND UNDERSTAND ALL SAFETY PRECAUTIONS AND OPERATING INSTRUC-

TIONS BEFORE INSTALLING AND OPERATING THIS PRODUCT.

This guide identifies potential hazards and has important safety messages that help you and others avoid 

personal injury or death

.  WARNING 

and 

CAUTION 

are signal words that identify the level of hazard.  These 

signal words mean:

WARNING signals a hazard that 

could 

cause serious injury or death, if you do not follow recom-

mendations.   CAUTION signals a hazard that 

may 

cause minor to moderate injury, if you do not 

follow recommendations.

This guide uses 

NOTICE 

to call attention to important mechanical information, and 

Note

: to emphasize 

general information worthy of special attention.

Summary of Contents for 78950

Page 1: ...ecifications 2 III Parts List 2 IV Installation 3 5 V Maintenance Care 6 Your safety and the safety of others is very important To help you make informed decisions about safety we have provided installation and operating instructions and other information on labels and in this guide This information alerts you to potential hazards that could hurt you or others It is not possible to warn you about ...

Page 2: ...t PN 78960 80230 1 60 Plow Blade 71189 1 60 Wear Bar Hardware Kit for all plows 79882 9 10mm dia Carriage Bolt 69807 9 10mm dia Nylon Lock Nut 84671 2 Heavy Duty Plow Spring 68820 2 Heavy Duty Plow Skid 25397 2 Skid Pin with snap The 50 and 54 blades will only use 7 of these fas teners II Torque Specifications Please use the recommended torque specifications when assembling this product unless oth...

Page 3: ...top block in the position shown in Figure 1 See the ATV Plow Operator s Guide for instruction on blade attach angle settings 3 Attach the wear bar to the plow blade as shown in Figure 2 Place 10mm dia carriage bolts through each of the square holes in the wear bar and through their respective holes on the blade Ter minate with a 10mm dia lock nut Secure nut with 17mm socket and torque wrench 4 Att...

Page 4: ...t through the top hole of flange to hold the rope guide in place Terminate with an 8mm diameter lock nut See Figure 5 Mounting Tabs 92100 Only 7 Attach the plow mounting tabs to the plow tube assembly NOTE Mounting tabs are vehicle specific and are not included in this kit These parts are included in vehicle mounting kit Use the M10 fasteners included with tube as sembly to secure the tabs to the ...

Page 5: ... In order to use your winch to raise and lower the plow blade you must first attach the plow assem bly to the vehicle mount Please refer to vehicle mount installation instructions for proper mounting and use of the vehicle snow plow mount Swing the rope guide up and run the winch rope through the guide Close the rope guide and se cure it with safety retainer pin The winch rope should now be fully ...

Page 6: ... 80225 39415 54 Wear Bar 1x 38734 62601 60 Wear Bar 1x 37098 69212 Heavy Duty Skid and Pin 2x 68820 2x 25397 80475 ProVantage Plow Skid SVC 2x 77907 2x 79938 83404 ProVantage Blade Springs 2x 84671 2x 80491 4x 79882 4x 69807 Contact your nearest WARN dealer for ordering To find a dealer nearest you contact the WARN dealer locator line at 1 800 910 1122 If you are having problems with your plow ple...

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