Warn 74249 Installation Instructions Manual Download Page 7 | Manualshive

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WARN INDUSTRIES

PAGE 7

75829 A0

Figure 5: Tow hook fitment into plastic bumper

Figure 6: Tow hook must fit flush to steel bumper

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Summary of Contents for 74249

Page 1: ...ment Damage Always refer to the Installation and Specification Guide supplied in the winch kit for all wiring schematics and specific details on how to wire this WARN product to your vehicle Read installation and operating instructions thoroughly WARNING INJURY HAZARD Failure to observe these instructions could lead to severe injury or death Always Read the Winch Operator s Manual and all warning ...

Page 2: ...ired page 2 Torque Specifications page 2 Installation page 3 11 Tips Troubleshooting page 12 Maintenance Care page 12 II PARTS LIST Part Number Qty Description 74635 1 Hardware Kit 74023 1 Winch Mounting Plate 74016 1 LH Front Frame Bracket 74017 1 RH Front Frame Bracket 74018 1 LH Rear Frame Bracket 74019 1 RH Rear Frame Bracket 74632 1 Inner Frame Cross member 13222 2 Tow Hook III TOOLS REQUIRED...

Page 3: ...le Disconnect the plastic fog light wire loom fasteners from the frame 2 Install frame hardware Locate and install the outer frame brackets to each side of the vehicle Use Figure 1 to determine each brackets location Install each bracket on the frame using the 5 8 x 1 1 2 long bolts flat washers lock washers and nuts Figure 1 Driver s Side Outer Frame Bracket INSERT 5 8 BOLT AND FLAT WASHER THROUG...

Page 4: ...g Figure 2 as a guide Attach the cross member to the inside of the frame using the 5 8 hardware Figure 2 Installation of inner frame cross member Install a 5 8 bolt and flat washer through the cross member and the lower frame hole Reach up inside the frame and install a flat washer lock washer and nut to the bolt Install a 7 16 x 1 1 4 long bolt lock washer and flat washer through the cross member...

Page 5: ... the plastic Save these bolts If your vehicle does not have tow hook cutouts in the top of the bumper it is necessary to cut access holes in the top of the bumper Place the plastic portion of the bumper on a flat working surface Using a drill bit and drill motor drill the corners of the formed area as shown in Figure 3 Figure 3 Drill corners of tow hook cutout WARNING Drilling operations can cause...

Page 6: ...iden the factory cutout as shown in Figure 4 Once the tow hook easily slides through the top cutout in the bumper as in Figure 5 test fit the steel portion of the bumper With the steel portion of the bumper installed into the back of the plastic bumper the main frame brackets must be able to mount flush to the factory bumper as shown in Figure 6 Trim out the inside of the plastic bumper as necessa...

Page 7: ...WARN INDUSTRIES PAGE 7 75829 A0 Figure 5 Tow hook fitment into plastic bumper Figure 6 Tow hook must fit flush to steel bumper ...

Page 8: ...oles of each main frame bracket and insert it into the plastic bumper as shown in Figure 8 Then install the steel portion of the factory bumper to plastic portion using the 8 bolts removed earlier Torque the factory bolts to 45 ft lbs Figure 8 Install 7 16 Round Head bolts into frame bracket prior to installing steel bumper INSTALL 2 ROUND HEAD BOLTS INTO FRAME BRACKET PRIOR TO INSTALLING STEEL PO...

Page 9: ... the 7 16 x 1 3 4 long bolts Holding the frame bracket align it to the factory hole locations and install a 7 16 bolt lock washer and flat washer into each of the 8 bolt hole locations See Figure 10 Figure 10 Bumper installed to frame DRIVER S SIDE MAIN FRAME BRACKET THE SQUARES HOLES SHOULD BE CLOSER TO THE INSIDE OF THE BRACKET ...

Page 10: ...re is properly torqued install the winch plate to the frame brackets using the 7 16 flat washers lock washers and nuts for the front 2 bolts on each side Install the 2 black 7 16 x 1 1 2 bolts with lock washers and flat washers into the rear mounting hole on each side as shown in Figure 10 Install the 4 7 16 x 1 1 2 round head bolts through the winch plate and inner cross member Reach up from the ...

Page 11: ...1 Center bolts non 8274 winch plate Bolt location are the same Figure12 Plastic bumper omitted for bracket location clarity INSTALL THE 4 7 16 X 1 1 2 LONG ROUND HEAD BOLTS THROUGH WINCH PLATE AND INTO INNER CROSSMEMBER INSTALL TOW HOOKS HERE ...

Page 12: ...Tighten all nuts that appear to be loose Stripped fractured or bent bolts or nuts need to be replaced 3 Check all cables prior to use Replace cables that look worn or frayed 4 Check all moving or rotating parts Remove debris that may inhibit the part from moving freely VII TROUBLE SHOOTING WARNING FAILURE TO SECURELY TIGHTEN ALL BOLTS ON THE WINCH PLATE WINCH AND FAIRLEAD CAN RESULT IN PRODUCT FAI...

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