background image

Page 2

72489 A0

Notice

Equipment Damage

‰

Always 

refer to the 

I

nstallation and Specification Guide, supplied in the winch kit, for all wiring schematics and specific details

on how to wire this WARN product to your vehicle.

Read installation and operating instructions thoroughly.

Caution

Moving Parts Entanglement Hazard

Failure to observe these instructions could lead to minor or moderate injury.

‰

Always 

take time to fully read and understand the installation and Operations Guide included with this product.

‰

Never 

operate this product if you are under 16 years of age.

‰

Never 

operate this product when under the influence of drugs, alcohol or medications.

Read installation and operating instructions thoroughly.

Please read and understand these instructions completely before installation to avoid injury to yourself or
damage to the vehicle or accessory.

Dealer:  These instructions contain important information for future reference and must be given to the
customer at time of purchase or upon completion of installation.

I.  Parts List

Ref

Description

Qty

A1

Mounting Plate

1

A2

Fairlead Mounting Plate

1

B1

1/4-20 x 1 1/8” x 1 3/4” u-bolt

8

B2

1/4” flat washer

16

B3

1/4-20 lock nut

16

B4

5/16-18 X 3/4” winch bolt (not shown)

4

A1

B1

B1

B1

B1

B2

B2

B2

B2

A2

B3

B3

B3

B2

B3

Summary of Contents for 72492

Page 1: ... per the installation and operation Always perform regular inspections and maintenance on the winch winch mount and related hardware Never operate this WARN product with damaged or missing parts WARNING Your safety and the safety of others is very important To help you make informed decisions about safety we have provided installation and operating instructions and other information on labels and ...

Page 2: ...ct if you are under 16 years of age Never operate this product when under the influence of drugs alcohol or medications Read installation and operating instructions thoroughly Please read and understand these instructions completely before installation to avoid injury to yourself or damage to the vehicle or accessory Dealer These instructions contain important information for future reference and ...

Page 3: ...ate figure 2 Save the fasteners as they will be used later to reinstall the front bumper and skid plate 3 Mount a Warn 1 5ci winch to the mounting bracket A1 with the four 5 16 X 3 4 bolts found in the winch mounting kit figure 3 Note The shorter 5 16 bolts must be used to mount the 1 5ci winch to the mounting plate The longer 5 16 bolts found in the winch kit are to long and will bottom out of th...

Page 4: ...1 4 20 lock nuts B3 that were supplied in the mounting kit figure 4 and figure 5 Do not tighten fasteners at this time 6 Place the front bumper with attached winch assembly back onto the vehicle frame figure 6 Reinstall the four 10mm bolts and two 8mm bolts that were removed in steps 2 Tighten these bolts at this time 7 Install the two remaining 1 4 20 x 1 1 8 x 1 3 4 U bolts B1 four 1 4 flat wash...

Page 5: ...0 x 1 1 8 x 1 3 4 U bolts B1 eight 1 4 flat washers B2 and eight 1 4 20 lock nuts B3 figure 8 Tighten the 1 4 U bolts to a recommended torque of 10 N m 7 ft lbs 9 Attach fairlead to the fairlead mounting bracket A1 figure 9 Use the two supplied 3 8 dia bolts nuts and lock washers provided with the winch kit Install the lock washers and nuts on the fairlead side Tighten the two 3 8 dia bolts to a r...

Page 6: ...ll nuts and bolts on the winch winch mount and related hardware prior to each use Tighten all nuts and bolts that are loose Missing stripped fractured or bent bolts or nuts need to be replaced immediately Check all cables prior to use Replace cables that are worn or frayed Check all moving and rotating parts Remove debris that may inhibit the part from moving freely WARNING Failure to perform regu...

Reviews: