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WARN INDUSTRIES

PAGE 6

70966A1

©2006 Warn Industries, Inc.
WARN® and the WARN logo are trademarks of Warn Industries Inc.

Figure 7

Figure 8

INSTALLATION CONT.

The following instructions are for mounting the wiring
contactor.

7.

   Remove the seat from the ATV. Disconnect the battery

cables and remove the battery from the battery
compartment.

8.

Place the contactor mounting plate (A2) into position
on the frame tube just below the battery compartment,
Figure 7. Attach with the two 1/4-20 u-bolts (B5), flat
washers (B6), lock washers (B7), and nuts (B8).

NOTE:

  The contactor will attach to the bracket utilizing

one of the legs on each of the u-bolts.  When attaching the
bracket to the frame tube, only use the upper leg of the u-
bolt to hold the bracket in place. Only tighten finger tight
at this time.

9.

Place the contactor on to the bracket (A2) and attach
using a flat washer (B6), Lock washer (B7), and nut
(B8), Figure 8.

NOTE:

  The contactor will attach to the bracket utilizing

one of the legs on each of the u-bolts.

10.

After attaching the contactor to the bracket, attach all
the wiring to the contactor and route wires to
appropriate locations on the ATV (see installation
manual that came with the winch).  Rotate the
contactor and bracket into a position so the wiring will
not interfere with any moving parts or anything that
may become to hot.  Tighten the u-bolts around the
frame tube to 5 - 6 lb. ft.

Tube

Figure 9

Summary of Contents for 70825

Page 1: ...ways tighten all nuts and bolts securely per the installation and operation Always perform regular inspections and maintenance on the winch winch mount and related hardware Never operate this WARN product with damaged or missing parts WARNING INSTALLATION INSTRUCTIONS WINCH MOUNTING KIT Part Number 70825 Application Kawasaki Brute Force 650 4x4 and 650i 4x4 Your safety and the safety of others is ...

Page 2: ...zard ts Entanglement Hazard F F F F Failure t ailure t ailure t ailure t ailure to obser o obser o obser o obser o observ v v v ve these instructions could lead t e these instructions could lead t e these instructions could lead t e these instructions could lead t e these instructions could lead to minor or moderat o minor or moderat o minor or moderat o minor or moderat o minor or moderate injur ...

Page 3: ...62 2 5 16 18 x 1 1 2 x 2 3 16 U bolt B3 1324 8 5 16 Flat Washer B4 2002 8 5 16 18 Lock Nut B5 31209 2 1 4 20 x 1 1 4 x 2 1 4 U bolt B6 1320 4 1 4 Flat Washer B7 1321 4 1 4 Lock Washer B8 1322 4 1 4 20 Nut V TORQUE SPECIFICATIONS 1 4 8 lb ft 10 8 N m 5 16 17 lb ft 12 5 N m 3 8 30 lb ft 40 7 N m 7 16 50 lb ft 67 8 N m 1 2 75 lb ft 101 7 N m IV TOOLS REQUIRED Ratchet 7 16 Socket 1 2 Socket or 7 16 Bo...

Page 4: ... radiator shroud Figure 1 2 Remove the four screws securing the side plastic shield to the left side of the ATV referenced from the sitting on the seat in the riding position Figure 2 Carefully pull the shield away from the bike to allow room Note Skip this step if mounting winch on 650i 3 Slide the winch into place Figure 3 Make sure that the clutch side of the winch is facing the left side of th...

Page 5: ... room is necessary Figure 4 Tighten down the winch bolts to the recommended torque value 5 Fasten the roller fair lead to the mounting plate using the 3 8 hardware found in the winch fastener kit Figure 5 6 Place the four u bolts B1 and B2 around the vehicle frame and through the mounting plate Figure 6 Use the washers B3 and lock nuts B4 to fasten the u bolts and tighten to the recommended torque...

Page 6: ...e of the legs on each of the u bolts When attaching the bracket to the frame tube only use the upper leg of the u bolt to hold the bracket in place Only tighten finger tight at this time 9 Place the contactor on to the bracket A2 and attach using a flat washer B6 Lock washer B7 and nut B8 Figure 8 NOTE The contactor will attach to the bracket utilizing one of the legs on each of the u bolts 10 Aft...

Page 7: ...m moving freely WARNING PERFORM REGULAR INSPECTIONS ON THE WINCH WINCH MOUNT AND RELATED HARD WARE NEVER OPERATE THE WINCH WITH DAMAGED OR MISSING PARTS FAILURE TO FOLLOW THIS WARNING MAY CAUSE VEHICLE DAMAGE AND OPERATOR INJURY OR DEATH FAILURE TO SECURELY TIGHTEN ALL BOLTS ON THE WINCH PLATE WINCH AND FAIRLEAD CAN RESULT IN PRODUCT FAILURE WHICH MAY RESULT IN VEHICLE DAMAGE AND OPERATOR INJURY O...

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