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WARN INDUSTRIES

PAGE 3

70966A1

©2006 Warn Industries, Inc.
WARN® and the WARN logo are trademarks of Warn Industries Inc.

III.  PARTS LIST

Ref

Part #

Qty

Description

A1

70854

1

Winch Mounting Plate

A2

63583

1

Contactor Mounting Plate

B1

60870

2

5/16-18 x 1-1/4” x 1-3/4” U-bolt

B2

61262

2

5/16-18 x 1-1/2” x 2-3/16” U-bolt

B3

1324

8

5/16” Flat Washer

B4

2002

8

5/16-18 Lock Nut

B5

31209

2

1/4-20 x 1-1/4” x 2-1/4” U-bolt

B6

1320

4

1/4” Flat Washer

B7

1321

4

1/4” Lock Washer

B8

1322

4

1/4-20 Nut

V.  TORQUE SPECIFICATIONS

1/4

8 lb. ft. (10.8 N-m)

5/16

17 lb. ft. (12.5 N-m)

3/8

30 lb. ft. (40.7 N-m)

7/16

50 lb. ft. (67.8 N-m)

1/2

75 lb. ft. (101.7 N-m)

IV.  TOOLS REQUIRED

- Ratchet
- 7/16” Socket
- 1/2” Socket
or
- 7/16” Box Wrench
- 1/2” Box Wrench

- Phillips Screwdriver

B2

B1

A1

B3

B4

B4

B3

B3

B3

B3

Summary of Contents for 70825

Page 1: ...ways tighten all nuts and bolts securely per the installation and operation Always perform regular inspections and maintenance on the winch winch mount and related hardware Never operate this WARN product with damaged or missing parts WARNING INSTALLATION INSTRUCTIONS WINCH MOUNTING KIT Part Number 70825 Application Kawasaki Brute Force 650 4x4 and 650i 4x4 Your safety and the safety of others is ...

Page 2: ...zard ts Entanglement Hazard F F F F Failure t ailure t ailure t ailure t ailure to obser o obser o obser o obser o observ v v v ve these instructions could lead t e these instructions could lead t e these instructions could lead t e these instructions could lead t e these instructions could lead to minor or moderat o minor or moderat o minor or moderat o minor or moderat o minor or moderate injur ...

Page 3: ...62 2 5 16 18 x 1 1 2 x 2 3 16 U bolt B3 1324 8 5 16 Flat Washer B4 2002 8 5 16 18 Lock Nut B5 31209 2 1 4 20 x 1 1 4 x 2 1 4 U bolt B6 1320 4 1 4 Flat Washer B7 1321 4 1 4 Lock Washer B8 1322 4 1 4 20 Nut V TORQUE SPECIFICATIONS 1 4 8 lb ft 10 8 N m 5 16 17 lb ft 12 5 N m 3 8 30 lb ft 40 7 N m 7 16 50 lb ft 67 8 N m 1 2 75 lb ft 101 7 N m IV TOOLS REQUIRED Ratchet 7 16 Socket 1 2 Socket or 7 16 Bo...

Page 4: ... radiator shroud Figure 1 2 Remove the four screws securing the side plastic shield to the left side of the ATV referenced from the sitting on the seat in the riding position Figure 2 Carefully pull the shield away from the bike to allow room Note Skip this step if mounting winch on 650i 3 Slide the winch into place Figure 3 Make sure that the clutch side of the winch is facing the left side of th...

Page 5: ... room is necessary Figure 4 Tighten down the winch bolts to the recommended torque value 5 Fasten the roller fair lead to the mounting plate using the 3 8 hardware found in the winch fastener kit Figure 5 6 Place the four u bolts B1 and B2 around the vehicle frame and through the mounting plate Figure 6 Use the washers B3 and lock nuts B4 to fasten the u bolts and tighten to the recommended torque...

Page 6: ...e of the legs on each of the u bolts When attaching the bracket to the frame tube only use the upper leg of the u bolt to hold the bracket in place Only tighten finger tight at this time 9 Place the contactor on to the bracket A2 and attach using a flat washer B6 Lock washer B7 and nut B8 Figure 8 NOTE The contactor will attach to the bracket utilizing one of the legs on each of the u bolts 10 Aft...

Page 7: ...m moving freely WARNING PERFORM REGULAR INSPECTIONS ON THE WINCH WINCH MOUNT AND RELATED HARD WARE NEVER OPERATE THE WINCH WITH DAMAGED OR MISSING PARTS FAILURE TO FOLLOW THIS WARNING MAY CAUSE VEHICLE DAMAGE AND OPERATOR INJURY OR DEATH FAILURE TO SECURELY TIGHTEN ALL BOLTS ON THE WINCH PLATE WINCH AND FAIRLEAD CAN RESULT IN PRODUCT FAILURE WHICH MAY RESULT IN VEHICLE DAMAGE AND OPERATOR INJURY O...

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