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WARN INDUSTRIES

PAGE 1

69473A0

Your safety, and the safety of others, is very important.  To help you make informed decisions about safety, we have
provided installation and operating instructions and other information on labels and in this guide. This information
alerts you to potential hazards that could hurt you or others. It is not possible to warn you about all potential hazards
associated with this product, you must use your own good judgment.

CARELESS INSTALLATION AND OPERATION CAN RESULT IN SERIOUS INJURY OR EQUIPMENT DAMAGE.
READ AND UNDERSTAND ALL SAFETY PRECAUTIONS AND OPERATING INSTRUCTIONS BEFORE
INSTALLING AND OPERATING THIS PRODUCT.

This guide identifies potential hazards and has important safety messages that help you and others avoid personal injury
or death

.  WARNING 

and 

CAUTION 

are signal words that identify the level of hazard.  These signal words mean:

WARNING signals a hazard that could cause serious injury or death, if you do not follow recommendations.

CAUTION signals a hazard that may cause minor to moderate injury, if you do not follow recommendations.

This guide uses 

NOTICE 

to call attention to important mechanical information, and 

Note

: to emphasize general

information worthy of special attention

INSTALLATION INSTRUCTIONS

Winch Mounting Kit

Winch Mount Kit:

 Warn PN 69474

Application:

 2003-2004 Polaris Trailboss 330

 

WARNING

SEVERE INJURY OR DEATH MAY RESULT IF YOU IGNORE ANY OF THE FOLLOWING:

·  Read the Winch Operator Manual, the ATV Operator Manual, and all warning labels before operating or

using your ATV winch.

·  Always stay clear of moving parts and cables.  Keep others away when operating the winch.
·  Always inspect the winch mechanism, fasteners, cables, and adjustments before operating.  Replace all worn

or damaged parts before operating.

·  Always deactivate the winch before leaving the ATV unattended.

READ THE WINCH OPERATOR MANUAL BEFORE FREESPOOLING THE WINCH OR ATTACHING
THE HOOK.  BE CAREFUL WHEN CUTTING THE RUBBERBAND, THE CABLE IS PRESTRESSED
AGAINST THE DRUM AND MAY UNWIND QUICKLY AND WITHOUT NOTICE POSSIBLY HARMING
THE OPERATOR.

THE WINCH, WINCH PLATE, AND FAIRLEAD ASSEMBLY IS HEAVY.  USE PROPER LIFTING TECH-
NIQUE WHEN LIFTING THE ASSEMBLY.  KEEP TOES AND OTHER EXTREMITIES FROM BEING
UNDERNEATH THE ASSEMBLY IN CASE THE ASSEMBLY IS ACCIDENTLY DROPPED.  USE AN-
OTHER PERSONS ASSISTANCE IF NEEDED.

FAILURE TO SECURELY TIGHTEN ALL BOLTS ON THE WINCH PLATE, WINCH, AND FAIRLEAD
CAN RESULT IN PRODUCT FAILURE WHICH MAY RESULT IN VEHICLE DAMAGE AND OPERATOR
INJURY OR DEATH.  DOUBLE CHECK THAT ALL BOLTS ARE SECURELY TIGHTENED PRIOR TO
USE.

PERFORM REGULAR INSPECTIONS ON THE WINCH, WINCH MOUNT, AND RELATED HARDWARE.
NEVER OPERATE THE WINCH WITH DAMAGED OR MISSING PARTS.  FAILURE TO FOLLOW THIS
WARNING MAY CAUSE VEHICLE DAMAGE AND OPERATOR INJURY OR DEATH.

Summary of Contents for 69474

Page 1: ... Warn PN 69474 Application 2003 2004 Polaris Trailboss 330 WARNING SEVERE INJURY OR DEATH MAY RESULT IF YOU IGNORE ANY OF THE FOLLOWING Read the Winch Operator Manual the ATV Operator Manual and all warning labels before operating or using your ATV winch Always stay clear of moving parts and cables Keep others away when operating the winch Always inspect the winch mechanism fasteners cables and ad...

Page 2: ...II INSTALLATION 1 Mount winch to plate using 5 16 18 x 3 4 hex head bolts found in mounting kit hardware and 5 16 nut and 5 16 lock washer found in winch kit Hook and cast hawse fairlead can also be assembled at this time See installa tion instructions included with winch for proper installa tion of these parts Figure 1 2 Remove the factory installed bolts and the reflector as indicated in Figure ...

Page 3: ...DOUBLE CHECK THAT ALL BOLTS ARE SECURELY TIGHTENED PRIOR TO USE WARNING READ THE VEHICLE S OPERATOR MANUAL WINCH OPERATOR MANUAL AND ALL WARNING LABELS PRIOR TO OPERATION OF ATV AND WINCH WARNING IV MAINTENANCE CARE 1 Inspect all parts on the winch winch mount and related hardware prior to each use Replace all hardware that appears rusted or deformed 2 Inspect all nuts and bolts on the winch winch...

Page 4: ... ÊTRE INFLIGÉES SI LES CONSIGNES SUIVANTES SONT IGNORÉES Lisez les manuels de l utilisateur du treuil et du VTT ainsi que toutes les étiquettes de mise en garde avant toute utilisation du treuil Tenez vous à l écart des pièces mobiles et des câbles Ne laissez personne s approcher durant l utilisation du treuil Inspectez le mécanisme les fixations les câbles et les réglages du treuil avant d utilis...

Page 5: ...lons à tête hexagonale 5 16 18 x 3 4 po fournis avec le kit de montage et d écrous 5 16 et de rondelles de blocage 5 16 fournis dans le kit de treuil Vous pouvez également assembler le crochet et le guide câble à haussière maintenant Consultez les instructions de montage fournies avec le treuil pour effectuer correctement l installation de ces pièces Figure 1 2 Retirez les boulons d origine et le ...

Page 6: ... de montage fournies avec le treuil L INSTALLATION DE LA PLAQUE DE MONTAGE DU TREUIL EST À PRÉSENT TERMINÉE PASSEZ À LA SECTION IV INTITULÉE MAINTENANCE ENTRETIEN IV MAINTENANCE ENTRETIEN 1 Inspectez toutes les pièces du treuil de la plaque de montage et le matériel de montage connexe avant toute utilisation Remplacez tout matériel qui semble rouillé ou déformé 2 Avant toute utilisation inspectez ...

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