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Warn Industries 

Page 3 

67767A1 

 

 

Figure 2 

 
4. 

Place the side support bracket into position and attach at the top with two 
5/16-18 self-tapping screws found in the hardware kit included with this 
mounting kit, do not tighten fully at this time. 

 

NOTE:  For mounting brackets on the 300 and 400 Sportsman use 

holes shown in picture below.  Only 2, ¼ - 20 J clips will be 
needed along with hardware. 

 

 

 
Using the ¼-20 hex bolts, flat washers, and lock washers attach the side 
supports to the ATV.  Place the side cowlings into position as shown in 
Figure 3.  Use the flat washer to the outside to keep the head of the hex bolt 
from pulling through the plastic.  Do not tighten fully at this time. 
 

NOTE:  Be sure to put lock washer than flat washer on to ¼-20 bolt, 
             this will prevent lock washer from damaging plastic when bolt 
             is tightend down. 

   

600 and 700 

Sportsman 

400 and 500 

Sportsman 

Summary of Contents for 68573

Page 1: ...ards associated with this product you must use your own good judgment CARELESS INSTALLATION AND OPERATION CAN RESULT IN SERIOUS INJURY OR EQUIPMENT DAMAGE READ AND UNDERSTAND ALL SAFETY PRECAUTIONS AND OPERATING INSTRUCTIONS BEFORE INSTALLING AND OPERATING THIS PRODUCT This guide identifies potential hazards and has important safety messages that help you and others avoid personal injury or death ...

Page 2: ...the cowlings see figure 1 Nut clips can be discarded at this time side cowlings will be reused Figure 1 2 Remove the top two fasteners on both sides of the ATV and discard see Figure 1 3 Place 20 J clips into positon on frame with nut behind frame as shown in Figure 2 Remove side cowlings from both sides Remove fasteners from both sides ...

Page 3: ...low Only 2 20 J clips will be needed along with hardware Using the 20 hex bolts flat washers and lock washers attach the side supports to the ATV Place the side cowlings into position as shown in Figure 3 Use the flat washer to the outside to keep the head of the hex bolt from pulling through the plastic Do not tighten fully at this time NOTE Be sure to put lock washer than flat washer on to 20 bo...

Page 4: ...washerS and 4 5 16 18 nuts NOTE If installing WARN 2 5ci or 3 0ci winch attach bumper to side support brackets using front mounting holes leaving the bumper rotated forward see figure 4 Once winch is installed per the installation manual found in winch kit rotate the bumper into position and secure using remaining 5 16 hardware Figure 4 ...

Page 5: ... fasteners at this time starting with the 2 5 16 18 bumper bolts continuing on with the 20 side support bolts and finishing with the 5 16 18 self tapping screws 7 For winch electrical connections refer to the winch manual supplied with the winch ...

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