Warn 2000 User Manual Download Page 4

 

PAGE 4 

91728A0 

Safety Precautions - continued 
 

  

CAUTION

 

MOVING PARTS ENTANGLEMENT HAZARD 

 

Failure to observe these instructions could lead to minor to moderate injury. 

 

General Safety: 

•Always 

Know Your Winch: Take time to fully read and understand the included Installation and Operations guide, 

and Basic Guide to Winching Techniques, in order to understand your winch and the winching operation.  

• Never

 operate this winch if you are under 16 years of age.  

• Never

 operate this winch when under the  

influence of drugs, alcohol or medication.  

• Never

 exceed winch or wire rope rated capacity. Double line using a snatch block to reduce winch load.  

 

Installation Safety:  

• Always

 choose a mounting location that is  

sufficiently strong to withstand the maximum  

pulling capacity of your winch.  

• Always

 use factory approved switches, remote controls, accessories and installation components.  

• Always

 use grade 5 or better hardware, never weld bolts and never use longer bolts than those supplied from 

factory.  

• Always

 complete winch mounting and attachment of hook to hook loop before wiring winch during installation.  

• Always

 position fairlead with WARNING label on top.  

• Always

 spool the wire rope onto the drum as  

indicated by the drum rotation label on the winch. Required for automatic brake to work (if winch is so equipped) and 

for correct installation orientation.  

• Always

 prestretch wire rope and respool under load before use. Tightly wound wire rope reduces chances of 

"binding", which is wire rope working it's way down into a loosely wound wire rope layer, and catching or damaging 

itself. 

 

Winching Safety: 

•Always

 inspect winch installation and wire rope Condition before operating winch. Frayed, kinked or damaged wire      

rope must be replaced immediately. Loose or damaged winch installation must be corrected immediately.  

• Never

 hook wire rope back onto itself. This damages the wire rope. Always use a choker chain, wire choker rope or 

tree trunk protector on the anchor.  

• Always

 prior to winching, remove any element  

that may interfere with safe winch operation.  

• Always

 take your time when rigging for a winch pull.  

• Always

 be certain the anchor you select will withstand the load, and the strap or chain will not slip.  

• Never

 engage or disengage clutch if winch is under load, wire rope is in tension or wire rope drum is moving 

• Always

 unspool as much wire rope as possible when rigging. Double line or pick distant anchor point.  

• Never

 winch with less than 5 wraps of wire rope around the drum, the wire rope could come loose from the drum.  

• Always

 stand clear of wire rope and load during operation.  

• Never

 touch wire rope or hook while in tension or under load.  

• Never

 touch wire rope or hook while someone else is at the control switch or during winching operation.  

• Never

 touch wire rope or hook while remote control is plugged into winch.  

• Always 

stand clear of wire rope and load and keep others away while winching. 

Always require operator and bystanders to be aware of stability during winching of vehicle and/or load.  

• Always

 keep remote control lead clear of the drum, wire rope and rigging. Inspect for cracks, pinches, frayed wires 

or loose connections. Replace if damaged.  

 

 

Summary of Contents for 2000

Page 1: ...PAGE 1 91728A0 WINCH USER GUIDE WARN 2000 Utility Winch Part Number 92000 English 1 Spanish 15 French 29 German 43 Portuguese 57 Swedish 71 Dutch 85 Finnish 99 Italian 113...

Page 2: ...th if you do not follow recommendations CAUTION signals a hazard that may cause minor to moderate injury if you do not follow recommendations This guide uses NOTICE to call attention to important mech...

Page 3: ...s well as time and money WARNING MOVING PARTS ENTANGLEMENT HAZARD Failure to observe these instructions could lead to severe injury or death To avoid injury to hands or fingers Always keep hands clear...

Page 4: ...rope working it s way down into a loosely wound wire rope layer and catching or damaging itself Winching Safety Always inspect winch installation and wire rope Condition before operating winch Frayed...

Page 5: ...y to the center of hook Never use a hook whose throat opening has increased or whose tip is bent or twisted NOTICE AVOID WINCH AND EQUIPMENT DAMAGE Always avoid continuous side pulls which can pile up...

Page 6: ...6 91728A0 Parts List The WARN 2000 Utility Winch consists of the following main components 1 2000 Winch Unit 2 Remote Control 3 Hawse Fairlead 4 2 6 1 8 m 5 Latch Hook and Hook Strap 6 Mounting Hardw...

Page 7: ...airlead Hawse Gear Train Split Ring Gear Hole Pattern 2 Holes on 3 1 7 87 cm center Gear Ratio 153 1 Electrical Leads 2 6 1 8 m Clutch Knob pull and turn Weight 18 lbs 8 2 kg Performance Data for the...

Page 8: ...e a mounting location that is sufficiently strong enough to withstand the loads you intend to winch Next drill two hole to the dimensions specified in the drawing below 5 16 7 94 mm DIA 2 plcs 3 1 78...

Page 9: ...ute electrical cables across sharp edges Never route electrical cables through or near moving parts Always read and follow all wiring instructions included in operators guide Always insulate and prote...

Page 10: ...PAGE 10 91728A0 Operating Instructions USING THE REMOTE CONTROL SWITCH POWER IN POWER OUT...

Page 11: ...or wire rope is under tension When the clutch is engaged the gear train is coupled to the wire rope drum and power may be transferred from the winch motor When the clutch is in freespool the gear tra...

Page 12: ...the drum STRETCHING THE WIRE ROPE The life of a wire rope is directly related to the care and use it receives During its first use a new wire rope must be spooled onto its drum under a load of at lea...

Page 13: ...um is tightly and evenly layered Spool enough wire rope to complete the next full layer on the drum Tighten and straighten the layer Repeat process until the hook is a minimum of 4ft 1 2m from the fai...

Page 14: ...continual use see rigging section Maintenance Warranty MAINTENANCE No lubrication is required for the life of the winch Inspect the wire rope before and after each winching operation Replace when dama...

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