Warn 2000 User Manual Download Page 3

 

PAGE 3 

91728A0 

 

Safety Precautions 

 

The following are general safety precautions that every winch operator should know. Taking precedence over 

any specific rule listed here, however, is the most important rule of all—

USE COMMON SENSE

 

 A few minutes spent reading these rules can make an operator aware of dangerous practices to avoid and 

precautions to take for his own safety and the safety of others. Frequent examinations and periodic 

inspections of the equipment as well as conscientious observance of safety rules may save lives as well as 

time and money. 

 
 

   WARNING

 

 

 

 

MOVING PARTS ENTANGLEMENT HAZARD 

 

Failure to observe these instructions could lead to severe injury or death. 

 

To avoid injury to hands or fingers. 

 

• 

Always

 keep hands clear of wire rope, hook loop, hook and fairlead opening during installation, operation and when 

spooling in or out. 

• 

Always

 use extreme caution when handling  

hook and wire rope during spooling operations. 

• 

Always

 use supplied hook strap whenever  

spooling wire rope in or out, during installation or operation to avoid injury to hands or fingers. 

 

 

   WARNING

 

 

 

FALLING OR CRUSHING HAZARD 

 

Failure to observe these instructions could lead to severe injury or death. 

 

• Never

 use as an overhead hoist, or to suspend a load.  

• Never 

use to lift or move persons. 

 

Summary of Contents for 2000

Page 1: ...PAGE 1 91728A0 WINCH USER GUIDE WARN 2000 Utility Winch Part Number 92000 English 1 Spanish 15 French 29 German 43 Portuguese 57 Swedish 71 Dutch 85 Finnish 99 Italian 113...

Page 2: ...th if you do not follow recommendations CAUTION signals a hazard that may cause minor to moderate injury if you do not follow recommendations This guide uses NOTICE to call attention to important mech...

Page 3: ...s well as time and money WARNING MOVING PARTS ENTANGLEMENT HAZARD Failure to observe these instructions could lead to severe injury or death To avoid injury to hands or fingers Always keep hands clear...

Page 4: ...rope working it s way down into a loosely wound wire rope layer and catching or damaging itself Winching Safety Always inspect winch installation and wire rope Condition before operating winch Frayed...

Page 5: ...y to the center of hook Never use a hook whose throat opening has increased or whose tip is bent or twisted NOTICE AVOID WINCH AND EQUIPMENT DAMAGE Always avoid continuous side pulls which can pile up...

Page 6: ...6 91728A0 Parts List The WARN 2000 Utility Winch consists of the following main components 1 2000 Winch Unit 2 Remote Control 3 Hawse Fairlead 4 2 6 1 8 m 5 Latch Hook and Hook Strap 6 Mounting Hardw...

Page 7: ...airlead Hawse Gear Train Split Ring Gear Hole Pattern 2 Holes on 3 1 7 87 cm center Gear Ratio 153 1 Electrical Leads 2 6 1 8 m Clutch Knob pull and turn Weight 18 lbs 8 2 kg Performance Data for the...

Page 8: ...e a mounting location that is sufficiently strong enough to withstand the loads you intend to winch Next drill two hole to the dimensions specified in the drawing below 5 16 7 94 mm DIA 2 plcs 3 1 78...

Page 9: ...ute electrical cables across sharp edges Never route electrical cables through or near moving parts Always read and follow all wiring instructions included in operators guide Always insulate and prote...

Page 10: ...PAGE 10 91728A0 Operating Instructions USING THE REMOTE CONTROL SWITCH POWER IN POWER OUT...

Page 11: ...or wire rope is under tension When the clutch is engaged the gear train is coupled to the wire rope drum and power may be transferred from the winch motor When the clutch is in freespool the gear tra...

Page 12: ...the drum STRETCHING THE WIRE ROPE The life of a wire rope is directly related to the care and use it receives During its first use a new wire rope must be spooled onto its drum under a load of at lea...

Page 13: ...um is tightly and evenly layered Spool enough wire rope to complete the next full layer on the drum Tighten and straighten the layer Repeat process until the hook is a minimum of 4ft 1 2m from the fai...

Page 14: ...continual use see rigging section Maintenance Warranty MAINTENANCE No lubrication is required for the life of the winch Inspect the wire rope before and after each winching operation Replace when dama...

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