Warn 2000 User Manual Download Page 13

 

PAGE 13 

91728A0 

 

Operating Instructions - continued 

 
  

SPOOLING IN UNDER LOAD 

 

 

 

The wire rope must always spool onto the bottom of the drum as indicated by decal on the winch.  

 

 

Power in the wire rope evenly and tightly on the drum.  This prevents the outer wire wraps from 

drawing into the inner wraps, binding and damaging the wire rope.   

 

 

Avoid shock loads when spooling, by using the control switch intermittently to take up wire rope 

slack. Shock loads can momentarily far exceed the winch and wire rope ratings

 

 

To prolong the life of the winch, use a snatch block and a double-line rigging technique.  This is 

especially important when pulling heavy loads. 

 
 

SPOOLING IN UNDER NO LOAD 

 

 

Assisted

:  Have your assistant hold the hook with the hook strap putting as much constant tension 

on the wire rope as possible.  While keeping tension, the assistant should walk toward the winch 

while you operate the control switch spooling in the wire rope.  Release the switch when the hook is 

a minimum of 4 ft (1.2m) from the fairlead opening. Spool in the remainder for storage.   

 

 

Unassisted:

  Arrange the wire rope to be spooled so it will not kink or tangle when spooled. Be sure 

any wire rope on the drum is tightly and evenly layered. Spool enough wire rope to complete the next 

full layer on the drum. Tighten and straighten the layer. Repeat process until the hook is a minimum 

of 4ft (1.2m) from the fairlead. Spool in the remainder for storage.

 

 

SPOOLING REMAINDER FOR STORAGE

 

 

Keep hands clear of the wire rope, hook and fairlead opening.  Always use the hook strap to hold hook when 

spooling under no load.  Carefully power in the remaining wire rope, jogging the control switch to take up the 

last of the slack.  Secure the hook to a suitable anchor point near the winch.  Be careful not to over tighten or 
damage may occur to the wire rope or anchor point

 

RIGGING

 

 

Always spool out as much wire rope as possible when preparing rigging. Pick an anchor as far away 

as is practical; this provides the winch with its greatest pulling power. 

 

 

Rigging a double line with a snatch block will reduce the load on the winch to half without significant 
loss of spooling speed. 

 

 

Natural anchors such as trees, stumps and rocks are the handiest when available.  Attach the choker 

chain, wire choker rope or tree trunk protector on the anchor as low as possible to avoid pulling the 

anchor down. If several possible anchors are available but they are not strong enough individually, it 

may be practical to attach a wire or chain choker around several anchors to form a strong collective 

anchor point. 

 

Summary of Contents for 2000

Page 1: ...PAGE 1 91728A0 WINCH USER GUIDE WARN 2000 Utility Winch Part Number 92000 English 1 Spanish 15 French 29 German 43 Portuguese 57 Swedish 71 Dutch 85 Finnish 99 Italian 113...

Page 2: ...th if you do not follow recommendations CAUTION signals a hazard that may cause minor to moderate injury if you do not follow recommendations This guide uses NOTICE to call attention to important mech...

Page 3: ...s well as time and money WARNING MOVING PARTS ENTANGLEMENT HAZARD Failure to observe these instructions could lead to severe injury or death To avoid injury to hands or fingers Always keep hands clear...

Page 4: ...rope working it s way down into a loosely wound wire rope layer and catching or damaging itself Winching Safety Always inspect winch installation and wire rope Condition before operating winch Frayed...

Page 5: ...y to the center of hook Never use a hook whose throat opening has increased or whose tip is bent or twisted NOTICE AVOID WINCH AND EQUIPMENT DAMAGE Always avoid continuous side pulls which can pile up...

Page 6: ...6 91728A0 Parts List The WARN 2000 Utility Winch consists of the following main components 1 2000 Winch Unit 2 Remote Control 3 Hawse Fairlead 4 2 6 1 8 m 5 Latch Hook and Hook Strap 6 Mounting Hardw...

Page 7: ...airlead Hawse Gear Train Split Ring Gear Hole Pattern 2 Holes on 3 1 7 87 cm center Gear Ratio 153 1 Electrical Leads 2 6 1 8 m Clutch Knob pull and turn Weight 18 lbs 8 2 kg Performance Data for the...

Page 8: ...e a mounting location that is sufficiently strong enough to withstand the loads you intend to winch Next drill two hole to the dimensions specified in the drawing below 5 16 7 94 mm DIA 2 plcs 3 1 78...

Page 9: ...ute electrical cables across sharp edges Never route electrical cables through or near moving parts Always read and follow all wiring instructions included in operators guide Always insulate and prote...

Page 10: ...PAGE 10 91728A0 Operating Instructions USING THE REMOTE CONTROL SWITCH POWER IN POWER OUT...

Page 11: ...or wire rope is under tension When the clutch is engaged the gear train is coupled to the wire rope drum and power may be transferred from the winch motor When the clutch is in freespool the gear tra...

Page 12: ...the drum STRETCHING THE WIRE ROPE The life of a wire rope is directly related to the care and use it receives During its first use a new wire rope must be spooled onto its drum under a load of at lea...

Page 13: ...um is tightly and evenly layered Spool enough wire rope to complete the next full layer on the drum Tighten and straighten the layer Repeat process until the hook is a minimum of 4ft 1 2m from the fai...

Page 14: ...continual use see rigging section Maintenance Warranty MAINTENANCE No lubrication is required for the life of the winch Inspect the wire rope before and after each winching operation Replace when dama...

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