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©2019 Warn Industries, Inc. WARN® and the WARN logo are trademarks of Warn Industries Inc.

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106864A0

I N S T A L L A T I O N   I N S T R U C T I O N S

18.  Install carriage bolts (B8) into brackets with push nuts 

(B9) as shown.

CAUTION

  Always use assistance when moving or lifting heavy parts.

19.  With assistance, lift bumper up to stock frame mounting 

points and secure into place with two nuts (B4) through 

slots in the mounting brackets (each side).  

Do not fully 

tighten to allow for adjustment.

20.  Align bumper to truck body, allowing bumper clearance 

from tailgate (

freely opens and shuts

).  

21.  Once you have position confirmed, tighten ALL hardware 

to torque specifications on page 3.

22.   Plug in all necessary wiring harness connections (

license 

plate light, sensors, etc.)

 and secure up and out of the way 

with included zip ties.  

23.  If vehicle is not equipped with sensors, use provided 

plugs (B6) in sensor holes. 

Installation is now complete.

CARELESS INSTALLATION AND OPERATION CAN RESULT IN SERIOUS INJURY OR EQUIPMENT DAMAGE. READ AND UNDER-

STAND ALL SAFETY PRECAUTIONS AND OPERATING INSTRUCTIONS BEFORE INSTALLING AND OPERATING THIS PRODUCT.

M A I N T E N A N C E   /   C A R E

1.  Inspect all parts on the winch, winch mount, and related hardware prior to each use.  Replace all hardware that appears rusted 

or deformed.

2.   Inspect all nuts and bolts on the winch, winch mount,, and related hardware prior to each use.  Tighten all nuts that appear to be 

loose.  Stripped, fractured, or bent bolts or nuts need to be replaced.

3.   Check all cables prior to use.  Replace cables that look worn or frayed.

4.   Check all moving or rotating parts.  Remove debris that may inhibit the part from moving freely.

Figure 10

B8 

B9

Figure 9

B6

Figure 11

B4

Summary of Contents for 106619

Page 1: ... in order to understand your winch and its operations Never work under vehicle before properly securing vehicle Always use appropriate and adequate care in lifting components into place Never work under vehicle before properly securing vehicle Always use appropriate and adequate care in lifting components into place Never use a jack to support the vehicle Always use jack stands in pairs to support...

Page 2: ...eroperatethisproductwhenundertheinfluenceofdrugs alcoholormedications Read installation and operating instructions thoroughly T A B L E O F C O N T E N T S Tools Required page 2 Parts List page 3 Torque Specifications page 3 Installation page 4 6 Maintenance Care page 6 T O O L S R E Q U I R E D Standard Wrench and Socket Set Metric Wrench and Socket Set B E F O R E Y O U B E G I N N O T I C E Thi...

Page 3: ...structions FASTENERSIZE FASTENERTORQUE FASTENERSIZE FASTENERTORQUE lb ft N m M4 2 3 1 4 8 11 M5 4 5 6 5 16 17 23 M6 7 5 10 3 8 30 40 M8 18 25 7 16 48 66 M10 37 50 1 2 74 100 9 16 106 144 5 8 148 200 3 4 269 364 Item PN Description Qty B1 83125 M6 X 1 0 FLANGED NUT 8 B2 79153 M6 1 0 X 16MM FLANGE BOLT 4 B3 84881 M6 X 1 X 20MM STAINLESS SCREW 4 B4 87166 M10 X 1 50 FLANGE NUT 12 B5 79583 M10 X 1 5 X ...

Page 4: ... N S 1 Using a 10mm socket remove license plate 2 Remove the two bolts from license plate location 3 From underneath the vehicle at the rear driver s side corner unplug the bumper harness and unsnap from vehicle frame 4 While supporting the bumper remove the two bumper mounting nuts using a 15mm socket each side Figure 1 Figure 2 Figure 3 ...

Page 5: ...lt on the rear of each housing with a 10mm wrench 13 Reinstall trailer plug and license plate lights into new bumper 14 Install the sensor carriages into the new bumper by either of the two methods below a Using a razor blade cut the sensor carriages out of the stock bumper and carefully glue into the new bumper with a waterproof adhesive or epoxy b Order new carriages for the FRONT bumper of your...

Page 6: ... etc and secure up and out of the way with included zip ties 23 If vehicle is not equipped with sensors use provided plugs B6 in sensor holes Installation is now complete CARELESS INSTALLATION AND OPERATION CAN RESULT IN SERIOUS INJURY OR EQUIPMENT DAMAGE READ AND UNDER STAND ALL SAFETY PRECAUTIONS AND OPERATING INSTRUCTIONS BEFORE INSTALLING AND OPERATING THIS PRODUCT M A I N T E N A N C E C A R ...

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