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©2019 Warn Industries, Inc. WARN® and the WARN logo are trademarks of Warn Industries Inc.

 3 

106864A0

P A R T S   L I S T

 Item 

PN 

Description 

Qty.

 A1 

106620 

BUMPER 

1

  A2 

106722 

FRAME BRACKET 

2

  A3 

105760 

LIGHT PLATE 

2

T O R Q U E   S P E C I F I C A T I O N S

Please use the recommended torque specifications when assembling this product unless otherwise specified in the instructions.

FASTENER SIZE 

FASTENER TORQUE 

FASTENER SIZE

FASTENER TORQUE

lb-ft 

(N.m) 

M4

(2)

3

1/4" 

8

(11)

M5

(4.5)

6

5/16" 

17

(23)

M6

(7.5)

10

3/8" 

30

(40)

M8

(18)

25

7/16”

48

(66)

M10

(37)

50

1/2" 

74

(100)

9/16”

106

(144)

5/8" 

148

(200)

3/4”

269

(364)

 Item 

PN 

Description 

Qty.

  B1 

83125 

M6 X 1.0 FLANGED NUT 

8

  B2 

79153 

M6-1.0 X 16MM FLANGE BOLT 

4

  B3 

84881 

M6 X 1 X 20MM STAINLESS SCREW 

4

  B4 

87166 

M10 X 1.50 FLANGE NUT 

12

  B5 

79583 

M10 X 1.5 X 30 FLANGE BOLT 

8

  B6 

102248 

PLASTIC PLUG 

6

  B7 

13231 

ZIP TIE 

12

  B8 

79882 

M10 X 1.5 X 25 CARRIAGE BOLT 

4

  B9 

100256 

PUSH NUT 

4

A3

B6

A2

B4

B8

B2

B3

B1

B4

A1

B5

B5

B9

Summary of Contents for 106619

Page 1: ... in order to understand your winch and its operations Never work under vehicle before properly securing vehicle Always use appropriate and adequate care in lifting components into place Never work under vehicle before properly securing vehicle Always use appropriate and adequate care in lifting components into place Never use a jack to support the vehicle Always use jack stands in pairs to support...

Page 2: ...eroperatethisproductwhenundertheinfluenceofdrugs alcoholormedications Read installation and operating instructions thoroughly T A B L E O F C O N T E N T S Tools Required page 2 Parts List page 3 Torque Specifications page 3 Installation page 4 6 Maintenance Care page 6 T O O L S R E Q U I R E D Standard Wrench and Socket Set Metric Wrench and Socket Set B E F O R E Y O U B E G I N N O T I C E Thi...

Page 3: ...structions FASTENERSIZE FASTENERTORQUE FASTENERSIZE FASTENERTORQUE lb ft N m M4 2 3 1 4 8 11 M5 4 5 6 5 16 17 23 M6 7 5 10 3 8 30 40 M8 18 25 7 16 48 66 M10 37 50 1 2 74 100 9 16 106 144 5 8 148 200 3 4 269 364 Item PN Description Qty B1 83125 M6 X 1 0 FLANGED NUT 8 B2 79153 M6 1 0 X 16MM FLANGE BOLT 4 B3 84881 M6 X 1 X 20MM STAINLESS SCREW 4 B4 87166 M10 X 1 50 FLANGE NUT 12 B5 79583 M10 X 1 5 X ...

Page 4: ... N S 1 Using a 10mm socket remove license plate 2 Remove the two bolts from license plate location 3 From underneath the vehicle at the rear driver s side corner unplug the bumper harness and unsnap from vehicle frame 4 While supporting the bumper remove the two bumper mounting nuts using a 15mm socket each side Figure 1 Figure 2 Figure 3 ...

Page 5: ...lt on the rear of each housing with a 10mm wrench 13 Reinstall trailer plug and license plate lights into new bumper 14 Install the sensor carriages into the new bumper by either of the two methods below a Using a razor blade cut the sensor carriages out of the stock bumper and carefully glue into the new bumper with a waterproof adhesive or epoxy b Order new carriages for the FRONT bumper of your...

Page 6: ... etc and secure up and out of the way with included zip ties 23 If vehicle is not equipped with sensors use provided plugs B6 in sensor holes Installation is now complete CARELESS INSTALLATION AND OPERATION CAN RESULT IN SERIOUS INJURY OR EQUIPMENT DAMAGE READ AND UNDER STAND ALL SAFETY PRECAUTIONS AND OPERATING INSTRUCTIONS BEFORE INSTALLING AND OPERATING THIS PRODUCT M A I N T E N A N C E C A R ...

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