Warn 105922 Installation Instructions Manual Download Page 5

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106092A0

I N S T A L L A T I O N I N S T R U C T I O N S

5. With assistance, remove bumper from the vehicle.

6. If equipped, carefully remove the parking sensors and

carriers (two on each side)

NOTE: Be sure to note the

location and orientation of the sensors prior to removal,

this is important for the reinstall.

7. Carefully remove license plate light housing from

bumper (each side).

Retain for installation in the new

bumper.

8. If equipped, disconnect the trailer wiring and remove the

plug from the bumper.

Retain for installation in the new

bumper.

9. Remove the spare tire lock.

C A U T I O N

• Always use assistance when moving or lifting heavy parts.

License Plate

Light Housing

Trailer Wiring

and Plug

Spare tire lock

Trailer Plug

Sensors

Summary of Contents for 105922

Page 1: ... winch and its operations Never work under vehicle before properly securing vehicle Always use appropriate and adequate care in lifting components into place Never work under vehicle before properly securing vehicle Always use appropriate and adequate care in lifting components into place Never use a jack to support the vehicle Always use jack stands in pairs to support the vehicle Always use jack...

Page 2: ...uctions could lead to minor or moderate injury Part edges may be sharp Always use proper posture lifting technique or get lifting assistance while handling and installing product Read installation and operating instructions thoroughly This product may interfere with driver assist systems such as adaptive cruise control and parking assist systems that have sensors or cameras installed in the bumper...

Page 3: ...ING PLUG 4 ID No Item No Description Qty B1 105670 BUMPER 1 B2 105760 BUMPER LIGHT COVER 2 Please use the recommended torque specifications when assembling this product unless otherwise specified in the instructions FASTENER SIZE FASTENERTORQUE FASTENER SIZE FASTENERTORQUE lb ft N m lb ft N m 1 4 8 11 M4 2 3 5 16 17 23 M5 4 5 6 3 8 30 40 M6 7 5 10 7 16 48 66 M8 18 25 1 2 74 100 M10 37 50 9 16 106 ...

Page 4: ...l next to the spare tire 2 Remove the license plate light from housing by depressing the clip on the top each side 3 Remove outer bulb housing from bulb and carefully pull bulb out through the rear of the bumper TIP Reinstall bulb housing over bulb for protection 4 Remove the three bolts on each side of the trailer hitch bumper reinforcement that are retaining the bumper to the vehicle Retain bolt...

Page 5: ...n and orientation of the sensors prior to removal this is important for the reinstall 7 Carefully remove license plate light housing from bumper each side Retain for installation in the new bumper 8 If equipped disconnect the trailer wiring and remove the plug from the bumper Retain for installation in the new bumper 9 Remove the spare tire lock C A U T I O N Always use assistance when moving or l...

Page 6: ...at hold plastic in place 11 Remove the lower plastic trim by removing the two plastic clips on the bottom edge and the six hex head bolts NOTE Image shows plastic already removed for clarity 12 Remove the four torx bolts on each wing of the bumper Retain bolts for later install 13 Remove the three hex head bolts securing each wing to the inner bumper support to remove the wing completely each side...

Page 7: ...r sensor harnesses into the bumper NOTE Keep in the same location and orientation as they were in the stock bumper NOTE If not equipped with sensors use supplied plugs A1 to cover holes 18 Place the license plate light housing into the new bumper 19 Mark the housing where the slot on the bumper mount tab is aligned 20 Remove the housing and drill a hole in the marked location using a 3 16 bit 21 R...

Page 8: ...o the vehicle using stock hardware 23 Place the new bumper into position aligning the mounting slots with the clip nuts on the inner bumper support 24 Install the four stock torx head bolts two each side 25 Cover holes with supplied plugs A6 26 From the inside the bumper install six stock hex head bolts into the clip nut locations each side NOTE Bumper shown off for clarity purposes ...

Page 9: ...AN RESULT IN SERIOUS INJURY OR EQUIPMENT DAMAGE READ AND UNDER STAND ALL SAFETY PRECAUTIONS AND OPERATING INSTRUCTIONS BEFORE INSTALLING AND OPERATING THIS PRODUCT M A I N T E N A N C E C A R E 1 Inspect all parts on the winch winch mount and related hardware prior to each use Replace all hardware that appears rusted or deformed 2 Inspect all nuts and bolts on the winch winch mount and related har...

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Warn 105922, Installation Instructions Manual

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