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 6 

105714A0

7.  From inside of the stock bumper, remove the plastic fender 

liners by removing the 10 fasteners (five on each side) using 

a 10mm socket. 

8.  Using a 12mm socket, remove the remaining hardware 

securing the bumper structure and front bumper 

reinforcement bar to the bumper.  Retain hardware for later 

use.

9.  Using a 14mm socket, remove the 6 nuts securing the 

bumper structure to the reinforcement bar.  Retain 

hardware for later reinstall. 

10.  Reinstall bumper structure using the original hardware. Do 

not completely tighten to leave room for adjustment.

11.  Install new the left (1) and right (2) bumper brackets to the 

stock bumper, using the six reinforcement bar nuts. 

12.  From the outside of the bumper, use a reciprocating saw or 

similar tool to carefully cut out the center plastic (following 

styling lines).   

Tip: Mask cut lines to prevent unnecessary 

damage.

 

NOTE:  Relocating the control pack can be done to avoid 

next step.

For winches with top mounted control pack only:

13.  From the inside of the bumper, carefully cut a 10 x 2 inch 

section out of the center of the bumper support rib.  

NOTE: 

Be sure to cut only on the support rib.  Do not cut through 

the outside of the bumper.  

 

NOTE:  For winches with a remote plug on the side of the 

contactor, extend the cutout and additional four inches, 

making the cut out 14 x 2 inches.

Remove Fasteners

Remove

Bumper Structure (left side)

LH & RH bumper brackets

Bumper structure

Bumper structure

Carefully cut

Top Mounted 

Control Pack

For remote 

plug

Figure 7

Figure 8

Figure 9

Figure 10

Figure 11

Figure 12

Remove nuts

Summary of Contents for 103209

Page 1: ...electricalterminals Alwaysinstallterminalbootsasdirectedininstallationinstructions Alwaysuseappropriateandadequatecareinliftingcomponentsintoplace Alwaysinsurecomponentswillremainsecureduringinstallationandoperation Alwaystightenallnutsandboltssecurely pertheinstallationinstructions Alwaysperformregularinspectionsandmaintenanceontheplowmechanism fasteners cableandrelatedhardware Alwaysreplaceallwo...

Page 2: ...cifications page 2 Parts List page 3 Installation page 4 8 Maintenance Care page 8 T O O L S R E Q U I R E D Standard wrenches Standard sockets Reciprocal saw or other cutting tool B E F O R E Y O U B E G I N N O T I C E This product may interfere with driver assist systems such as adaptive cruise control and parking assist systems that have sensors or cameras installed in the bumpers or front gri...

Page 3: ... Inc 3 105714A0 P A R T S L I S T ITEM PART NO DESCRIPTION QTY 1 103206 LH BUMPER BRACKET 1 2 103195 RH BUMPER BRACKET 1 3 102846 SEMI HIDDEN WELDMNT 1 ITEM PART NO DESCRIPTION QTY 4 83125 M6 X 1 0 NUT 2 5 64108 M6 1 0 x 25 BOLT 2 6 102248 BLACK PLASTIC PLUG not shown 2 2 1 3 4 5 ...

Page 4: ...m socket remove grille by removing the four front center screws as well as the two outer push pins 2 Remove one plastic clip from fender liner both sides 3 Using a 17mm socket remove the two bolts securing the tow hook each side Remove tow hook and set aside Save tow hook and bolts for reuse Figure 1 Figure 2 Figure 3 Plastic clips 10mm bolts Plastic clip ...

Page 5: ...upcoming installation 5 From underneath the bumper use a 14mm socket to remove the four nuts each side holding the bumper structure to the frame rails Save nuts for reuse 6 If equipped disconnect harness from rear of fog lamps and disconnect park sensor harness both sides WARNING Always use assistance when moving or lifting heavy parts 6 Remove and set aside bumper Figure 5 Figure 6 Figure 4 ...

Page 6: ...using the six reinforcement bar nuts 12 From the outside of the bumper use a reciprocating saw or similar tool to carefully cut out the center plastic following styling lines Tip Mask cut lines to prevent unnecessary damage NOTE Relocating the control pack can be done to avoid next step For winches with top mounted control pack only 13 From the inside of the bumper carefully cut a 10 x 2 inch sect...

Page 7: ...ing instructions 16 Mount the winch to the semi hidden weldment according to your winch mounting instructions WARNING Always use assistance when moving or lifting heavy parts 17 With assistance place bumper in position on vehicle Do not install nuts yet 18 Before installing the semi hidden weldment winch assembly route the winch power cables through the cutout in the bumper and in front of the rad...

Page 8: ...commend using a floor jack to help with this 24 Now that all the hardware is installed a Check to make sure that there isn t to much space between the frame brackets and the bumper b Confirm bumper is centered and aligned vertically and horizontally c Once satisfied with alignment torque all hardware to suggested values on page 2 NOTE Always make adjustments with assistance 25 Installation is now ...

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