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©2018 Warn Industries, Inc. WARN® and the WARN logo are trademarks of Warn Industries Inc.

 2 

102851A1

  

 

C A U T I O N

MOVING PARTS ENTANGLEMENT HAZARD

Failure to observe these instructions could lead to minor or moderate injury

• 

Always

 take time to fully read and understand the installation and Operations Guide included with this product.

• 

Never

 operate this product if you are under 16 years of age.

• 

Never

 operate this product when under the influence of drugs, alcohol or medications.

Read installation and operating instructions thoroughly.

T A B L E   O F   C O N T E N T S

Tools Required .............................................................................................................................page 2

Torque Specifications ................................................................................................................page 2

Parts List.........................................................................................................................................page 3

Installation ....................................................................................................................................page 4

Maintenance/Care ......................................................................................................................page 4

T O O L S   R E Q U I R E D

-  Standard and Metric wrenches

-  Standard and Metric sockets

N O T I C E

EQUIPMENT DAMAGE

• 

Never

 tow vehicle by attaching a tow bar to the eyelets on the bumper.  

• 

Never

 attach tow bars directly to the bumper.  Damage to bumper may occur.  WARN bumpers are not designed to be used for flat towing.  Consult with the manufacturer of your tow bar system for the proper vehicle tow 

bar brackets..

Read installation and operating instructions thoroughly.

T O R Q U E   S P E C I F I C A T I O N S

Please use the recommended torque specifications when assembling this product unless otherwise specified in the instructions.

FASTENER SIZE 

FASTENER TORQUE 

FASTENER SIZE 

FASTENER TORQUE 

lb-ft 

(N.m) 

lb-ft 

(N.m) 

1/4" 

8

(11)

M4

(2)

3

5/16" 

17

(23)

M5

(4.5)

6

3/8" 

30

(40)

M6

(7.5)

10

7/16”

48

(66)

M8

(18)

25

1/2" 

74

(100)

M10

(37)

50

9/16”

106

(144)

5/8" 

148

(200)

3/4”

269

(364)

Summary of Contents for 102848

Page 1: ...adequatecareinliftingcomponentsintoplace Alwaysinsurecomponentswillremainsecureduringinstallationandoperation Alwaystightenallnutsandboltssecurely pertheinstallationinstructions Alwaysperformregularinspectionsandmaintenanceontheplowmechanism fasteners cableandrelatedhardware Alwaysreplaceallwornordamagedpartsbeforeoperating NeveroperatethisWARNproductwithdamagedormissingparts Read installation and...

Page 2: ... Maintenance Care page 4 T O O L S R E Q U I R E D Standard and Metric wrenches Standard and Metric sockets N O T I C E EQUIPMENT DAMAGE Nevertowvehiclebyattachingatowbartotheeyeletsonthebumper Neverattachtowbarsdirectlytothebumper Damagetobumpermayoccur WARNbumpersarenotdesignedtobeusedforflattowing Consultwiththemanufacturerofyourtowbarsystemforthepropervehicletow barbrackets Read installation a...

Page 3: ...RN logo are trademarks ofWarn Industries Inc 3 102851A1 P A R T S L I S T ITEM QTY DESCRIPTION A1 1 WINCH MOUNT A2 2 SPACER B1 4 M8 X1 25 X 30MM HEX HEAD BOLTS B2 4 M8 X1 25 X 25MM FLANGE HEAD BOLT Used with optional plow mount only B2 OR B1 ...

Page 4: ...ware and per your plow mount instructions c Place winch in place and secure using supplied M8 x 1 25 x 30mm bolts B1 4 If NOT installing plow mount a Place winch on top of winch mount and secure using four M8 x 1 25 x 25mm flange head bolts B2 included in this kit and M8 lock washers included in winch kit 5 Tighten all hardware to specifications on page 2 Figure 1 Figure 4 M A I N T E N A N C E C ...

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