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©2019 Warn Industries, Inc. WARN® and the WARN logo are trademarks of Warn Industries Inc. 

106093A0

T A B L E   O F   C O N T E N T S

Tools Required .........................................................................................................................................................................................................................page 2

Torque Specifications ............................................................................................................................................................................................................page 2

Parts List.....................................................................................................................................................................................................................................page 3

Installation ............................................................................................................................................................................................................................page 4-6

Maintenance/Care ..................................................................................................................................................................................................................page 6

  

 

C A U T I O N

Moving Parts Entanglement Hazard

FAILURE TO OBSERVE THESE INSTRUCTIONS COULD LEAD TO MINOR OR MODERATE INJURY

• 

Part edges may be sharp! 

• 

Always use proper posture / lifting technique or get lifting assistance while handling and installing product.

Read installation and operating instructions thoroughly.

T O O L S   R E Q U I R E D

-  Standard and Metric wrenches

-  Standard and Metric sockets

-  Ratchet

-  Extension

T O R Q U E   S P E C I F I C A T I O N S

Please use the recommended torque specifications when assembling this product unless otherwise specified in the instructions.

FASTENER SIZE  FASTENER TORQUE 

FASTENER SIZE 

FASTENER TORQUE 

lb-ft 

(N.m) 

lb-ft 

(N.m) 

1/4" 

8

(11)

M4

(2)

3

5/16" 

17

(23)

M5

(4.5)

6

3/8" 

30

(40)

M6

(7.5)

10

7/16”

48

(66)

M8

(18)

25

1/2" 

74

(100)

M10

(37)

50

9/16”

106

(144)

5/8" 

148

(200)

3/4”

269

(364)

Summary of Contents for 101694

Page 1: ...E INSTRUCTIONS COULD LEAD TO SEVERE INJURY OR DEATH AlwaysKnowYourWinch TaketimetofullyreadtheInstructionsand orOperationsGuide and orBasicGuidetoWinchingTechniques inordertounderstandyourwinchanditsoperations Neverworkundervehiclebeforeproperlysecuringvehicle Alwaysuseappropriateandadequatecareinliftingcomponentsintoplace Neverworkundervehiclebeforeproperlysecuringvehicle Alwaysuseappropriateanda...

Page 2: ... liftingtechniqueorgetliftingassistancewhilehandlingandinstallingproduct Read installation and operating instructions thoroughly T O O L S R E Q U I R E D Standard and Metric wrenches Standard and Metric sockets Ratchet Extension T O R Q U E S P E C I F I C A T I O N S Please use the recommended torque specifications when assembling this product unless otherwise specified in the instructions FASTE...

Page 3: ... T ITEM PN DESCRIPTION QTY A1 105943 WLDMNT LH UPPER MOUNT 1 A2 105958 WLDMNT RH UPPER MOUNT 1 A3 105954 BUMPER SHELL 1 A4 105956 SKID PLATE 1 A5 102078 LIGHT BRACKET 1 A6 28885 FAIRLEAD BRACKET 1 ITEM PN DESCRIPTION QTY B1 93104 M8 X 25MM HEX HEAD BOLT 13 B2 1324 FLAT WASHER 13 B3 22491 M8 LOCK NUT 9 B1 B2 B3 ...

Page 4: ... front bumper 2 Remove the two front screws and flange washers from the front of the skid plate 3 Remove the two top bolts and the two lower bolts and nuts that hold the bumper to the vehicle each side 4 Attach the upper portion of the left A1 and right A2 bumper brackets to the vehicle using the top two bumper Figure 2 Figure 4 Figure 3 Remove Remove ...

Page 5: ... side Refer to exploded view on page 3 OPTIONAL If you purchased the optional light bar we recommend installing it to the light bracket before you install the bumper 7 Line the winch mounting holes in the bumper shell to the slots of the frame brackets at this time 8 Install light bracket A5 to bumper shell using bolts B1 washers B2 and nuts B3 Refer to exploded view on page 3 9 Install the skid p...

Page 6: ...upplied with your winch WARNING Do not use the bolts supplied in the winch kit to install winch as they will not be long enough 14 From underneath the bumper shell install four M8 bolts B1 from this kit and hand tighten with four lock washers from your winch kit 15 Tighten ALL hardware at this time to torque specification on page 2 16 Complete your wiring per your winch installation instructions s...

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