Warmington TFG 1000 Installation And Operating Instructions Manual Download

Page: 2 / 28

5 September 2019

All dimensions are in mm

Due to continued product improvement, Warmington Ind LTD reserves the right to change product specifications without prior notification.

Supplied as Trad. Gas Firebox

No:

Traditional Firebox

Traditional Firebox Adaptor

Gas Burner

Caitec Venting System

Caitec Steel Brick

*Caitec Perf. Extension

Back Air Brick

NOT Supplied (sold separately)

No:

Warmington Fluekit

Fire Bricks (H40) 75X115X230mm

Other Sizes Available

Varied

Fire Brick Refractory Mortar

Autoclaved Aerated Concrete (AAC)
Heat cell

Constructed on site

Flashing System

Non Combustible Cladding

(

Promat

Superlux

Brick

Stone etc)

Fill /Crush (vermiculite etc)

Aluminium Tape . 3M Scotch Brand

Exhaust Sealant

Gas & Electrical Work Onsite

Fire / Flue kit / Flashing Installation

Installation of Brickwork

Council Permit

COMPONENTS REQUIRED FOR CONSTRUCTION

Summary of Contents for TFG 1000

Page 1: ...rence Ensure that you have the correct and current installation details for the Warmington Fire Installation The Warmington unit is to be installed by a certified Warmington installer or an approved NZHHA installation technician IMPORTANT Read all the instructions carefully before commencing the installation Failure to follow these instructions may result in a fire hazard and void the warranty NOT...

Page 2: ...ec Perf Extension 2 Back Air Brick 1 NOT Supplied sold separately No Warmington Fluekit 1 Fire Bricks H40 75X115X230mm Other Sizes Available Varied Fire Brick Refractory Mortar 1 Autoclaved Aerated Concrete AAC Heat cell Constructed on site 1 Flashing System 1 Non Combustible Cladding Promat Superlux Brick Stone etc Fill Crush vermiculite etc Aluminium Tape 3M Scotch Brand Exhaust Sealant Gas Elec...

Page 3: ...natural convection exits through the vents at the top of the cavity or through the liner and out of a venting cone in the case of venting through the flashing 1 2 3 3 4 POINTS TO CONSIDER PRIOR TO INSTALLATION Location of the fire Open fires are better located at one end of a room or area as they project the heat away from their opening The Topography of the Land The slope and position of the land...

Page 4: ... supply valve beside your meter Call your gas supplier gasfitter or the fire service for further advice GENERAL REQUIREMENTS FLUED GAS APPLIANCES All gas fires requiring Warmington Flue Systems shall be installed to the requirements of the current standards and shall be appropriately designed and constructed to permit safe and effective use This appliance must be flued to the outside atmosphere Al...

Page 5: ...EG ELECTRONIC GAS FIRE AS SHOWN FROM THE FRONT OF THE BURNER This control panel is located on the bottom left hand side of your Warmington decorative gas fire Press and release the power button This will start the electronic spark and the power LED will be on permanently The pilot will ignite first and once this is on it will ignite the main burner Pressing and releasing the power button again wil...

Page 6: ...nce requirements Construct framing or block surround according to relevant minimum dimensions as referenced on pages 6 to 9 After framing surround is complete construct plinth to required height see page 8 for details 1 2 AUTOCLAVED AERATED CONCRETE AAC HEAT CELL DIMENSIONS Description TFG 800 TFG 1000 TFG 1200 Heat cell width G 1240 1440 1640 Heat cell height H 1820 1820 1995 Heat cell depth I 86...

Page 7: ...T DETAILS HEAT CELL CLEARANCE Description TFG 800 TFG 1000 TFG 1200 To centre of flue J 539 538 589 Flue diameter K 300 300 350 Liner diameter L 400 400 450 Heat cell clearance width M 1290 1490 1690 Heat cell clearance depth N 890 890 990 Heat cell clearance height O 2150 2150 2150 Hearth width P 1350 1550 1800 Hearth projection Q 500 600 750 Chimney chase clearance X 500 500 550 Note Centreline ...

Page 8: ...500 600 750 Block clearance width R 1610 1610 2010 Block clearance depth S 1000 1000 1200 Block enclosure height U 2390 2390 2390 To centre of flue V 639 638 689 Chimney chase clearance X 500 500 550 Note Centreline of flue is NOT in centre of alcove AAC heat cell Note With AAC heat cell timber framing can be in direct contact with brick alcove Note Two 100mm diameter vents minimum required at bas...

Page 9: ...th RR 1590 1990 1990 Solid poured top depth SS 1190 1190 1190 Block enclosure height TT 2390 2390 2390 To centre of flue UU 554 553 604 Chimney chase clearance X 500 500 550 Note Centreline of flue is NOT in centre of alcove Note Without Autoclaved Aerated Concrete AAC heat cell timber framing any combustibles to be spaced 50mm away from blockwork all around until 2400mm height Note Two 100mm diam...

Page 10: ...r to firebox using supplied M8 bolts nuts and washers Ensure that exhaust sealant is used between fire and adaptor Construct autoclaved aerated concrete AAC enclosure around traditional firebox Insert grate Grate dimensions are to be specified after brick out is complete Fit flue system See page 16 for details Fit cowl and flashing system STAGE 2 INSTALL PROCEDURE FOR NZHHA CERTIFIED INSTALLER AND...

Page 11: ...ward of the front face of the fireback or where the gas burner is expected to be placed Additionally lay up the first layer s of the fireback leaving one brick s worth of a gap in the centre of the base or where the gas feed is located For the bricklayer or builder Cut down the perf extensions specific to the length required and taper of the wings Place the two perf extension pieces with the steel...

Page 12: ...panels 2400x600x75 Power Panels are required for basic heat cell construction as shown in detail Firebox with Hebel Surround Visit www warmington co nz site for AAC instructions PDF download 2 3 2 TFG 1000 HEAT CELL ASSEMBLED 2 3 1 TFG 800 HEAT CELL ASSEMBLED Note Two 100 x 100mm holes in the bottom back Hebel panels provide venting for Caitec air system 2 3 3 TFG 1200 HEAT CELL ASSEMBLED Note Hea...

Page 13: ...r Pressure High kPa 1 1 1 Burner Pressure Low kPa 0 3 0 3 0 3 MJ h 35 61 27 Flame Effect Output Only Effect Effect Effect Supply Pipe Size minimum diameter 3 8 1 2 3 8 Lab Test No GL 923 WAR 0115 0121 WAR 0112 Lab Test Dates 20 04 2010 7 10 2017 01 06 2017 ESS Declaration No 1149420106 N A N A 3 2 POSITIONING THE BURNER The burner should be positioned in the centre of the firebox Care should be ta...

Page 14: ... effect Fit burner grate by sliding R L side metal pins on grate into holes located on burner side plates as shown 2 Top Row Slide R LH grate pins into holes located on the burner side 1 Bottom Row Total number of coals will vary per model Number of Coals per Row Number of Rows Total Coals Model Bottom Top Bottom Top Total TFG 800 5 4 2 2 18 TFG 1000 6 5 2 2 22 TFG 1200 10 9 3 3 57 3 5 1 SG MANUAL...

Page 15: ...e to the hi kPa value in the table for maximum output test point inlet Modulator Harness Connections 1 2 BSPT gas outlet SIT 840 Control Valve test point outlet 1 2 BSPT gas inlet adjustment screw After checking the pressure turn the unit off remove manometer from the test point and tighten the test point screw Ensure to check for gas leaks Turn the appliance on and off a few times to check igniti...

Page 16: ...5 September 2019 All dimensions are in mm Copyright 16 Due to continued product improvement Warmington Ind LTD reserves the right to change product specifications without prior notification ...

Page 17: ...e between the hi and the low pressures test point inlet HI LOW Harness Connections test point outlet 1 2 BSPT Gas outlet SIT 843 Control Valve Nut A High setting adjustment screw Screw B Low setting adjustment screw After checking the pressure turn the unit off remove manometer from the test point and tighten the test point screw Ensure to check for gas leaks Ensure power is off reconnect modulato...

Page 18: ...5 September 2019 All dimensions are in mm Copyright 18 Due to continued product improvement Warmington Ind LTD reserves the right to change product specifications without prior notification ...

Page 19: ...gasfitter Light appliance adjust to high flame setting and check pressure adjust to low flame and check pressure If adjustments are necessary remove the cap The pressure adjustment screw and nut are on the front side of the gas control valve and are factory set High Pressure Setting Set the modulator to maximum condition Screw in nut A to increase the outlet pressure then screw nut A out to decrea...

Page 20: ...atisfied that the appliance is working correctly fit the front panel assembly back to the gas burner NOTE Ensure you peel the Protective Plastic Coating from any stainless steel components if fitted All burner aerations are factory preset and cannot be adjusted If you are unable to get the unit to operate correctly refer to troubleshooting before contacting your local service contact It may take a...

Page 21: ...5 September 2019 All dimensions are in mm Copyright 21 Due to continued product improvement Warmington Ind LTD reserves the right to change product specifications without prior notification ...

Page 22: ...he base screw and check for leaks Correct operation of 3 Flame Pilot 3 Flame Pilot in 3 7 COMMISIONING AND TESTING Read all the instructions before commissioning Install coals and logs and burner before commission Light appliance and check HIGH LOW settings Check operation of appliance and adjust to suit Adjust control valve setting if required After a period of running 30min plus check the settin...

Page 23: ...e graph for a selected model of traditional fire is an acceptable hearth extension A hearth extension BELOW the curved minimum requirement line is NOT acceptable 4 1 COMBUSTIBLE MANTLE CLEARANCES REF BUILDING CODE Construct hearth to required thickness Close in AAC enclosure and chimney chase if in timber alcove Finish autoclaved aerated concrete AAC enclosure and hearth to customer s requirements...

Page 24: ...lue pipe is 5mm lower that the Flashing cone 5 Fit the Top Spider into position ensure that the legs of the spider are fitted inside the liner and that the spider is positioned hard down onto the liner and tighten with the screw and nut 6 Place the Flashing cone over the flue pipe and press hard down onto the Top Spider Note that the Flue pipe and the Flashing Cone are either flush or the Flue pip...

Page 25: ...E LINED FLUE SYSTEM FLUE PENETRATION VENTED THROUGH TOP FLASHING Note Flue system casing Flue system may require to be Doubled lined to comply Ref ASNZS 2918 2001 4 3 Flue pipe casing Notes External requirements refer to AS NZS2918 2001 4 9 1 All flashing to comply with E2 Install Flue system to AS NZS2918 2001 When using a rubber or bitumen flashing Butynol Dectite an additional flue pipe baffle ...

Page 26: ...ation CHIMNEY CHASE FLASHING AND AIR VENTILATION OP TIONS SETTING ADD COWL AND FLASHING CONE HEIGHT Note Flashing Spigot height is determined by the Insulation that is fitted under the Flashing See Details at bottom of page STEP 1 STEP 2 STEP 3 VENTING THROUGH FLASHING Insulation under flashing No Insulation under flashing VENTING THROUGH CHIMNEY CHASE CHIMNEY CHASE FLASHING DETAILS ...

Page 27: ...cations without prior notification FLUE HEIGHT MINIMUM DETAILS FRAME OUT AND TRIM OUT DETAILS FOR CHIMNEY CHASE Option X Singled Lined Flue System Option Y Double Lined Flue System The flue exits are to comply to ASNZS 2918 2001 3D View Note FLUE SYSTEMS Casing Flue system may require to be Doubled lined to comply Ref ASNZS 2918 2001 4 3 Flue pipe casing ...

Page 28: ...HE APPLIANCE SHALL BE IDENTIFIABLE BY A COMPLIANCE PLATE WITH THE MARKING TESTED TO AS NZS 4013 ANY MODIFICATION OF THE APPLIANCE THAT HAS NOT BEEN APPROVED IN WRITING BY THE TESTING AUTHORITY IS CONSIDERED TO BE IN BREACH OF THE APPROVAL GRANTED FOR COMPLIANCE WITH AS NZS 4013 CAUTION MIXING OF APPLIANCE OR FLUE SYSTEM COMPONENTS FROM DIFFERENT SOURCES OR MODIFYING THE DIMENSIONAL SPECIFICATION O...

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