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2  INSTALLATION 

 

2.1  General Requirements. 

The product must be installed only by a competent person and in accordance with all 

manufacturer’s instructions contained  herein, and all current legislation,  regulations, 

standards, codes and by-laws applicable to the territory of installation. 
The product must be installed vertically (not on its side) and in a frost-free, interior location. 
Ensure adequate clearances and access around the product for the purposes of installation, 

service and maintenance. The installation location must not prevent component parts being 

removed for the purposes of service or replacement. 
The appliance must be installed on a floor area that is level and capable of supporting the 

product when it is full of water.  See  Figure 1  and associated table for details of product 

weights. 
Connection to the product is via compression fittings only (not supplied). 
It is recommended that the flow and return pipework connected to the product is fitted with 

isolation valves, e.g., quarter-turn ball valves (not supplied), for easier maintenance. 
The heating system to which the product is fitted must be installed to current HVAC codes of 

practice. Before installing the product to a new or existing heating system, the system must 

be thoroughly flushed to clear all deposits or other foreign matter such as solder, steel wool 

and copper filings. The heating system must be cleansed, flushed, neutralised and protected 

from corrosion in accordance with BS12828, BS12831, BS14336 and BS7593 using suitable 

cleansing agent(s) and inhibitor(s) and carried out in accordance with the cleanser/inhibitor 

manufacturers’ instructions.  
The heating system must be dosed with corrosion inhibitor to the concentration specified by 

the inhibitor manufacturer  and in consideration of the total volume of the heating system 

including all components, pipework, appliances, expansion capacity and this product. 
Inhibitor concentration within the heating system must be monitored and maintained as part 

of the annual service of the heating system, or upon any occasion when water is lost from 

and restored to the heating system. Failure of this product or its components due to corrosion 

or the presence of corrosion deposits within the heating system will not be covered by the 

related product guarantee. 
Heating system pressures must not exceed the maximum permitted. See Figure 1  and 

associated table for details.  The  heating  system must incorporate appropriately rated 

pressure relief valve(s).  
Ensure that the volume of the buffer tank  is appropriate to the intended  heating system 

requirements and performances. Buffer tank capacity must be calculated by a competent 

person using recognised principles and sizing formulae. 

 

When sizing the heating system expansion vessel, the storage volume of the buffer tank must 

be taken into consideration. 
 

Summary of Contents for Nero BT110

Page 1: ...ual Incorporating User Instructions Installation Instructions Commissioning Instructions Maintenance Instructions Nero Buffer Tank Stainless Steel Buffer Tanks Products covered by this manual Buffer T...

Page 2: ...ter by laws Health and Safety Document 63S the Electricity at Work Regulations 1989 IS813 Eire and other local requirements Where no specific instruction is given reference should be made to the relev...

Page 3: ...d please notify the Customer Care Centre stating the serial number of the appliance the nature of the fault and the part number of the replacement components required For Parts Service Technical Custo...

Page 4: ...ation 3 2 1 General Requirements 3 2 2 Connections 5 2 3 Fitting the Thermostat Sensor 6 3 Commissioning 6 3 1 General Requirements 6 4 Servicing 7 4 1 General Requirements 7 4 2 Replacement Parts 7 5...

Page 5: ...been dosed with the correct concentration of corrosion inhibitor The concentration of corrosion inhibitor chemicals present within the heating system water must be tested and maintained in accordance...

Page 6: ...duct is attached should not be necessary and may prove harmful to the heating system including its fabric components heating appliance s and this product Should topping up prove necessary on a frequen...

Page 7: ...such as solder steel wool and copper filings The heating system must be cleansed flushed neutralised and protected from corrosion in accordance with BS12828 BS12831 BS14336 and BS7593 using suitable c...

Page 8: ...Page 4 of 11 Figure 2 Typical installation schematic Figure 3 Typical installation schematic with additional low temperature heating system circuit...

Page 9: ...e upper boss of the product as supplied This sensor pocket is NOT factory fitted and is unsealed It must be fitted and sealed as part of installation activities The lower boss is present on the produc...

Page 10: ...nsure that adequate clearances and access to the installed product have been provided Ensure that all pipework is adequately supported Ensure that all connections to the buffer tank are correct Ensure...

Page 11: ...duct and its connections and attachments must be visually inspected for signs of leakage Where leakage is detected suspected remedial action must be taken Ensure that all controls and safety devices w...

Page 12: ...ue to weight Use appropriate PPE and lifting aids Polyisocyanurate foam insulation suitable PPE should be used for respiration protection and to avoid skin or eye contact 5 2 Disassembly of the Produc...

Page 13: ...Main Materials Special Notes 1 Casing Coated Galvanised Steel 2 Foam Insulation Polyisocyanurate Foam Wear Appropriate PPE 3 Storage Tank Stainless Steel 4 Casing Top Plastic 5 Casing Base Plastic Va...

Page 14: ...e unit not being modified in any way or misused or subject to neglect 1 4 the unit being serviced annually by competent persons in accordance with the manufacturer s instructions and legislation regul...

Page 15: ...rantee set out above 3 4The replacement parts shall be covered under this guarantee for the remainder of the unexpired term of two years 3 5Invoices for callout and or repair by any third party or par...

Page 16: ...0869 WARMFLOW Customer Care Centre UK 028 9262 1515 ROI 048 9262 1515 Email service warmflow co uk THIS MANUAL IS ACCURATE AT THE DATE OF PRINTING E OE BUT MAY BE SUPERSEDED AND SHOULD BE DISREGARDED...

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