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9

WARMBOARD COMFORT SYSTEM  //  ELECTRIC

CONSTRUCTION MODE

Once the system is filled properly with water,  
put Warmsource-E in “Construction Mode”, an 
operating state that supplies heat to the structure 

BEFORE

 thermostats, Manifold Controller(s) and 

actuators are installed. Construction Mode offers  
the opportunity to listen for air noises while 
confirming all loops are operating with the proper 
flow rates and water temperatures. Activating the 
system also brings heat to cold working conditions 
and helps hasten the release of moisture from various 
materials, including paint, plaster, hardwood flooring 
and other wood materials.

 

f

Step 1

: Set the temperature gauge on the cover  

of Warmsource-E to 102˚F

 

f

Step 2

: Open the front cover

 

f

Step 3

: Locate the Smart Reset Controller (SRC),  

then plug the white Construction Mode jumper into  
the “Sensor 2” terminal. The boiler temperature 
can be adjusted if a higher temperature is desired 
(Warmsource-E will reach the target temperature  
in about 10 minutes)

 

f

Step 4

: Ensure Warmsource-E is hardwired to  

the 240 VAC

 

f

Step 5

: Close the front cover, and flip the two 

electrical breakers to power up the unit

 

f

Step 6

:

 

Return to each manifold and adjust the flow 

rates of each loop

 

1

 

Unthread and (discard) the white caps from  

 

 

the return side of the manifold

 

2

  Remove the red caps on the supply side of the  

 

 

manifold and adjust the black knobs beneath.  

 

 

Flow rates for each loop should be equal to,  

 

 

or greater than, those noted in the WCS Design  

 

 

Drawings. When done, replace the red caps

DO NOT

 use Construction Mode after any 

actuators have been installed.

Connect Warmsource to an appliance timer to 
limit the hours the system runs in Construction 
Mode and reduce energy use. Be sure to remove 
before installing thermostats and actuators. 

Summary of Contents for Comfort System

Page 1: ...For use with Warmsource E electric boiler WARMBOARD COMFORT SYSTEM 0622 Installation Guide...

Page 2: ...e the ambient air temperature near the Warmsource E does not exceed 90 F 32 C during operation 6 Reference the Electro Boiler Manual for allowable mineral levels and water quality Filtered water or a...

Page 3: ...s list can be a helpful when working with Warmboard S and WCS f Foundation and joist f Install Warmboard S f Install tubing some loops before walls f Frame walls roof sheeting f Install tubing manifol...

Page 4: ...be reset with a bike pump and ball valve in the closed position f Backflow preventer required by code in many jurisdictions prevents water in the closed loop system from mixing with the domestic wate...

Page 5: ...e piping can be found in the WCS Design Drawings f Pressure test all distribution lines for 15 minutes at 100 PSI International Mechanical Code section 1208 1 Minimum Clearances This illustration show...

Page 6: ...it Air Eliminator 51 2 331 2 33 4 41 2 253 8 1 11 4 conduit 1 2 3 4 conduit 131 4 51 2 21 4 61 8 3 41 8 91 2 Pressure Relief Drain connection 3 4 NPT 1 11 4 conduit Air Eliminator 51 2 331 2 33 4 41 2...

Page 7: ...all studs then fasten the unit into place Warmsource E weighs 155lbs and requires two individuals to move safely Connections f Plumb the cold water line to the backflow preventer and the pressure redu...

Page 8: ...nue filling the system with water for 10 15 minutes until no air is seen or heard escaping the hose f Close the fast fill lever then slowly close hose bib A f Ensure the pressure gauge located inside...

Page 9: ...lug the white Construction Mode jumper into the Sensor 2 terminal The boiler temperature can be adjusted if a higher temperature is desired Warmsource E will reach the target temperature in about 10 m...

Page 10: ...per heating zone f 120 VAC Manifold Controller one per manifold f 24 volt solenoid valve actuators one per loop f Smart Reset Controller inside Warmsource E Installing the MC f Use the provided screws...

Page 11: ...m to behave inaccurately If there are any discrepancies regarding the thermostat or zoning contact us immediately f Remove the appropriate thermostat from the box f Grip the face of the thermostat by...

Page 12: ...connection AC1 Fan on the Smart Reset Controller SRC f Connect the wires from the AC unit to the terminal block accordingly RC 24 volt power red wire Y Cooling Call yellow wire G Fan green wire f To...

Page 13: ...nutes the green lights will turn blue indicating that the actuators have opened and water is flowing to the zone f If something does not appear to be working properly consult your Warmboard Engineered...

Page 14: ...EXCLUDED FAILURE TO INSTALL WARMBOARD PRODUCTS ACCORDING TO MANUFACTURER S INSTRUCTIONS WILL VOID ALL APPLICABLE WARRANTIES IT IS EXPRESSLY UNDERSTOOD THAT WARMBOARD IS NOT RESPONSIBLE FOR ANY CONSEQU...

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