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13

WARMBOARD COMFORT SYSTEM  //  ELECTRIC

TESTING THE SYSTEM

Prior Steps

It is imperative that all previous tasks have been 
completed before testing or operating the system. 

 

f

Use of Construction Mode to test the boiler and flow 
rates on each loop

 

f

Disable Construction Mode by removing the jumper 
from the appropriate sensor port

 

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Successful installation of all electrical components  
(Manifold Controllers, actuators, thermostats)

Once these steps have been completed sequentially, 
proceed to the next steps.

Testing the Controls

With all components installed, it’s time to test the 
thermostats to ensure they are accurately controlling 
each zone. The water temperature displayed on the 
boiler 

MUST

 read 137ºF before proceeding.

To begin, go to the Zone 1 thermostat, then follow 
the instructions below.

 

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Tap the thermostat screen

 

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Next, tap the     button in the lower right corner  
and choose “Tutorial” to familiarize yourself with  
the controls

 

f

Once complete, go to “Settings” then ”Support”  
and tap ”Test Zone”

 

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Go to the manifold cabinet for this zone. On the 
Manifold Controller you will see a green light on the 
loops requesting a call for heat

 

f

After 5 minutes, the green lights will turn blue, 
indicating that the actuators have opened and water 
is flowing to the zone 

 

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If something does not appear to be working properly, 
consult your Warmboard Engineered Drawings

 

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After 15 minutes, the test will end

 

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Repeat this process for each thermostat

Final Checklist

 

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A flame icon     will appear on the thermostat when 
there is a call for heat. It will take 5-7 minutes for the 
boiler and pump(s) to receive this signal and fire up

 

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When receiving a call for heat, lights on the pump(s) 
will engage and water will begin to circulate.  
If not, reference the pump installation manual

 

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When there is a call for heat, water temperatures on 
the boiler LCD should read between 90–140˚F

 

f

Match the specifications in the Warmboard Design 
Drawings for each loop and zone to ensure the 
system operates smoothly

 

f

Confirm the Warmboard-supplied tubing labels are 
adhered to each loop to accurately identify each loop 
and zone from inside the manifold cabinet

Before proceeding, make sure the indoor 
temperature is above 60˚F.

NOTE

: Warmboard thermostats have an “Off” 

setting of 55˚F for freeze protection.

Make sure all supply and return tubing labels 
have been affixed to the appropriate loop at the 
manifold location.

After a zone calls for heat, the actuators will  
take approximately 5 minutes to open and begin 
heat flow.

Summary of Contents for Comfort System

Page 1: ...For use with Warmsource E electric boiler WARMBOARD COMFORT SYSTEM 0622 Installation Guide...

Page 2: ...e the ambient air temperature near the Warmsource E does not exceed 90 F 32 C during operation 6 Reference the Electro Boiler Manual for allowable mineral levels and water quality Filtered water or a...

Page 3: ...s list can be a helpful when working with Warmboard S and WCS f Foundation and joist f Install Warmboard S f Install tubing some loops before walls f Frame walls roof sheeting f Install tubing manifol...

Page 4: ...be reset with a bike pump and ball valve in the closed position f Backflow preventer required by code in many jurisdictions prevents water in the closed loop system from mixing with the domestic wate...

Page 5: ...e piping can be found in the WCS Design Drawings f Pressure test all distribution lines for 15 minutes at 100 PSI International Mechanical Code section 1208 1 Minimum Clearances This illustration show...

Page 6: ...it Air Eliminator 51 2 331 2 33 4 41 2 253 8 1 11 4 conduit 1 2 3 4 conduit 131 4 51 2 21 4 61 8 3 41 8 91 2 Pressure Relief Drain connection 3 4 NPT 1 11 4 conduit Air Eliminator 51 2 331 2 33 4 41 2...

Page 7: ...all studs then fasten the unit into place Warmsource E weighs 155lbs and requires two individuals to move safely Connections f Plumb the cold water line to the backflow preventer and the pressure redu...

Page 8: ...nue filling the system with water for 10 15 minutes until no air is seen or heard escaping the hose f Close the fast fill lever then slowly close hose bib A f Ensure the pressure gauge located inside...

Page 9: ...lug the white Construction Mode jumper into the Sensor 2 terminal The boiler temperature can be adjusted if a higher temperature is desired Warmsource E will reach the target temperature in about 10 m...

Page 10: ...per heating zone f 120 VAC Manifold Controller one per manifold f 24 volt solenoid valve actuators one per loop f Smart Reset Controller inside Warmsource E Installing the MC f Use the provided screws...

Page 11: ...m to behave inaccurately If there are any discrepancies regarding the thermostat or zoning contact us immediately f Remove the appropriate thermostat from the box f Grip the face of the thermostat by...

Page 12: ...connection AC1 Fan on the Smart Reset Controller SRC f Connect the wires from the AC unit to the terminal block accordingly RC 24 volt power red wire Y Cooling Call yellow wire G Fan green wire f To...

Page 13: ...nutes the green lights will turn blue indicating that the actuators have opened and water is flowing to the zone f If something does not appear to be working properly consult your Warmboard Engineered...

Page 14: ...EXCLUDED FAILURE TO INSTALL WARMBOARD PRODUCTS ACCORDING TO MANUFACTURER S INSTRUCTIONS WILL VOID ALL APPLICABLE WARRANTIES IT IS EXPRESSLY UNDERSTOOD THAT WARMBOARD IS NOT RESPONSIBLE FOR ANY CONSEQU...

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