background image

4

1.800.556.0595

 

for assistance 

PLUMBING & MECHANICAL

Included, Pre-Plumbed

The following components are pre-plumbed  
inside the Warmsource-E unit:

 

f

Automatic air vent

 

f

Taco ECM variable speed circulator

 

f

Temperature and pressure (T&P) relief valve

Included, Not Pre-Plumbed

The following are included with Warmsource-E 
but 

NOT

 pre-plumbed. Refer to the WCS Design 

Drawings for location and pipe sizing:

 

f

Pressure reducing valve (maintains a constant  
water pressure of 12-18 PSI, and adds “make up” 
water for evaporation)

 

f

Expansion tank (preset at 15 PSI, but can be  
reset with a bike pump and ball valve in the  
closed position)

 

f

Backflow preventer (required by code in many 
jurisdictions, prevents water in the closed-loop 
system from mixing with the domestic water)

 

f

Air purging valves (a 1 

1/4

" combo ball valve/hose 

bib, along with several smaller valves, for easy air 
purging [be sure to install in the correct location  
and water flow direction])

WCS Design Drawings

Our WCS Design Drawings list all the necessary 
plumbing and mechanical materials. Reference this 
document regularly. Before proceeding, make sure  
all boiler components are pre-plumbed per the  
Electro Boiler Manual, including:

 

f

T&P relief valve discharge 

 

f

 

1/2

" cold water line from the domestic water  

supply to the pressure reducing valve  
(WCS Design Drawings)

Summary of Contents for Comfort System

Page 1: ...For use with Warmsource E electric boiler WARMBOARD COMFORT SYSTEM 0622 Installation Guide...

Page 2: ...e the ambient air temperature near the Warmsource E does not exceed 90 F 32 C during operation 6 Reference the Electro Boiler Manual for allowable mineral levels and water quality Filtered water or a...

Page 3: ...s list can be a helpful when working with Warmboard S and WCS f Foundation and joist f Install Warmboard S f Install tubing some loops before walls f Frame walls roof sheeting f Install tubing manifol...

Page 4: ...be reset with a bike pump and ball valve in the closed position f Backflow preventer required by code in many jurisdictions prevents water in the closed loop system from mixing with the domestic wate...

Page 5: ...e piping can be found in the WCS Design Drawings f Pressure test all distribution lines for 15 minutes at 100 PSI International Mechanical Code section 1208 1 Minimum Clearances This illustration show...

Page 6: ...it Air Eliminator 51 2 331 2 33 4 41 2 253 8 1 11 4 conduit 1 2 3 4 conduit 131 4 51 2 21 4 61 8 3 41 8 91 2 Pressure Relief Drain connection 3 4 NPT 1 11 4 conduit Air Eliminator 51 2 331 2 33 4 41 2...

Page 7: ...all studs then fasten the unit into place Warmsource E weighs 155lbs and requires two individuals to move safely Connections f Plumb the cold water line to the backflow preventer and the pressure redu...

Page 8: ...nue filling the system with water for 10 15 minutes until no air is seen or heard escaping the hose f Close the fast fill lever then slowly close hose bib A f Ensure the pressure gauge located inside...

Page 9: ...lug the white Construction Mode jumper into the Sensor 2 terminal The boiler temperature can be adjusted if a higher temperature is desired Warmsource E will reach the target temperature in about 10 m...

Page 10: ...per heating zone f 120 VAC Manifold Controller one per manifold f 24 volt solenoid valve actuators one per loop f Smart Reset Controller inside Warmsource E Installing the MC f Use the provided screws...

Page 11: ...m to behave inaccurately If there are any discrepancies regarding the thermostat or zoning contact us immediately f Remove the appropriate thermostat from the box f Grip the face of the thermostat by...

Page 12: ...connection AC1 Fan on the Smart Reset Controller SRC f Connect the wires from the AC unit to the terminal block accordingly RC 24 volt power red wire Y Cooling Call yellow wire G Fan green wire f To...

Page 13: ...nutes the green lights will turn blue indicating that the actuators have opened and water is flowing to the zone f If something does not appear to be working properly consult your Warmboard Engineered...

Page 14: ...EXCLUDED FAILURE TO INSTALL WARMBOARD PRODUCTS ACCORDING TO MANUFACTURER S INSTRUCTIONS WILL VOID ALL APPLICABLE WARRANTIES IT IS EXPRESSLY UNDERSTOOD THAT WARMBOARD IS NOT RESPONSIBLE FOR ANY CONSEQU...

Reviews: