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Wanzl wire tech 100, Manual

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Wanzl wire tech 100 Manual Download Page 22

Item no. 43.99990.BA-EN07 / 27.09.19

22/36

Shelving systems with two uprights and one back panel

5.13

Installing a shelf

5.13.1 Installation instructions

5.13.2 Shelf pre-assembly

• Ensure that the load is evenly distributed 

over the entire shelf (surface load).

• The shelves must be locked in place in 

the consoles.

• A shelf may only be placed obliquely 

if a goods stop (front panel) is installed 

that can support the load.

Fig. 57 

Fig. 58 

Fig. 59 

Fig. 60 

►

Press the console in the middle until 

it clicks into place on the flat bars 

of the shelf.

Fig. 61 

Summary of Contents for wire tech 100

Page 1: ...Translation of the original operating instructions Item no 43 99990 BA EN07 27 09 19 Shopfitting wire tech 100 Shelving system ...

Page 2: ...in back panel 15 5 4 4 Installing a metal back panel 16 5 5 Installing the plinth cover 17 5 6 Installing the base metal shelf 17 5 7 Installing a reinforcing foot for the base metal shelf 18 5 8 Installing the base front grid 19 5 9 Installing a cover 19 5 10 Installing an upright extension 19 5 11 Installing the support tube 20 5 12 Installing a double bracket 21 5 13 Installing a shelf 22 5 13 ...

Page 3: ...lf load per shelf axis 31 7 1 1 Permissible load for individual shelves on the console 31 7 1 2 Permissible load for base shelf 31 7 1 3 Calculation of the permissible load of a wall mounted shelving unit 32 7 1 4 Example calculations 33 7 1 5 With support upright 34 8 Cleaning instructions 36 ...

Page 4: ...cialists authorized by Wanzl The warranty is not valid for damage that results from inappropriate use or external causes Warranty claims are rendered invalid if Wanzl does not receive written notice within 14 days of the defect becoming apparent This notice must include the project and order number and a specific description of the defect The warranty period does not recommence following work carr...

Page 5: ...ng a top frame or gondola end shelf the product may tip or break if load ed haphazardly The result breakage of the product and risk of injury to persons and or damage to property Always load the gondola axis first and only then the shelves of the top frame or end shelves First empty the shelf at the top frame or end shelves and then the gondola axis A load the total load of the loaded shelves of t...

Page 6: ... tipping over by means of a wall attachment see Chapter 6 Ensure that no one stands in or on the product Ensure that no one stands on the guide rail DANGER When retrofitting lighting fixtures the shelving system is supplied with mains voltage which is dangerous to touch There is a risk to life in the event of improper installation or damaged lights The result People may be endangered and injured o...

Page 7: ...ne example of the installation Further installation instructions which must be additionally observed are available for special solutions and customer specific variants 4 2 Tools required Please see the Technical Description for the views dimensions and order numbers for the individual components For further technical information please contact Technibilt s Shopfitting department at 1 800 351 2278 ...

Page 8: ...helving systems with two uprights and one back panel 5 1 View Fig 1 Item Name Item Name 1 L upright or T upright 8 Base metal shelf 2 Lattice back panel 9 Front panel 3 Adjustable foot 10 Base cover 4 Cover 11 Shelf front grid 5 Bracket 12 Shelf separating grid 6 Console 13 Type plate 7 Wire shelf ...

Page 9: ...rease the higher the shelf see Chapter 7 1 3 The shelf depth should be the same or it should decrease the higher the shelf The shelf height to depth ratio may not exceed 5 1 otherwise wall attachment is necessary Max shelf depth base depth No suspensions are allowed at the rear of the wall mounted shelf Mount the type plate at the beginning and end of each wall or gondola unit Special requirements...

Page 10: ...ng systems with two uprights and one back panel 5 2 2 Position of Wanzl logo Fig 4 The Wanzl logo must be applied to the product Please see below for the positions Thoroughly clean the surface to be glued beforehand so it is free of grease and dust ...

Page 11: ...nd Fig 6 with two L uprights T uprights are shown in the remainder of the instructions Fig 5 Fig 6 To prevent the lattice back panel from lifting out of the top upright slot insert a bracket above and a bracket below the cross wire X Check to ensure that the brackets are firmly seated and correctly installed e g by briefly pulling on the back panel The brackets must not come out of the upright ...

Page 12: ...A EN07 27 09 19 12 36 Shelving systems with two uprights and one back panel 5 3 1 Removing the lattice back panel with an extraction tool Fig 7 Fig 8 Rotate the adjustable foot outwards by maximum 25 mm 1 in Fig 9 Fig 10 ...

Page 13: ...with two uprights and one back panel 5 4 Further back panels 5 4 1 Installing the reinforced lattice back panel A reinforced lattice back panel must be inserted in every first axis after a 180 end element or top frame Fig 11 A Bracket Fig 12 A Bracket B Hook ...

Page 14: ...Item no 43 99990 BA EN07 27 09 19 14 36 Shelving systems with two uprights and one back panel 5 4 2 Installing a blister back panel Fig 13 Fig 14 Fig 15 Fig 16 ...

Page 15: ...s and one back panel 5 4 3 Installing an 8 mm 0 3 in back panel and 19 mm 0 8 in back panel Fig 17 Press the cross connector together at the open end and hang it into the slot of the upright Fig 18 Fig 19 Insert the U profile from above until it snaps into the upright Fig 20 ...

Page 16: ...ghts and one back panel 5 4 4 Installing a metal back panel Fig 21 Fig 22 Hang fixing plates on both sides to prevent the wood back panel from being pushed through Note no fixing plates are required for the 19 mm 0 8 in wood back panel Fig 23 X Fixing plates Fig 24 Fig 25 ...

Page 17: ...tem no 43 99990 BA EN07 27 09 19 17 36 Shelving systems with two uprights and one back panel 5 5 Installing the plinth cover 5 6 Installing the base metal shelf Fig 26 Fig 27 Fig 28 Fig 29 Fig 30 Fig 31 ...

Page 18: ...Item no 43 99990 BA EN07 27 09 19 18 36 Shelving systems with two uprights and one back panel 5 7 Installing a reinforcing foot for the base metal shelf Fig 32 Fig 33 Fig 34 Fig 35 Fig 36 Fig 37 ...

Page 19: ... systems with two uprights and one back panel 5 8 Installing the base front grid 5 9 Installing a cover 5 10 Installing an upright extension Fig 38 Fig 39 Fig 40 Fig 41 The purpose of the upright extension is only to attach decorations Fig 42 Fig 43 ...

Page 20: ...Item no 43 99990 BA EN07 27 09 19 20 36 Shelving systems with two uprights and one back panel 5 11 Installing the support tube Fig 44 Fig 45 Fig 46 Fig 47 Fig 48 Fig 49 ...

Page 21: ... EN07 27 09 19 21 36 Shelving systems with two uprights and one back panel 5 12 Installing a double bracket Fig 50 Both of the front adjustable feet must be set to the same height Fig 51 Fig 52 Fig 53 Fig 54 Fig 55 Fig 56 ...

Page 22: ...e assembly Ensure that the load is evenly distributed over the entire shelf surface load The shelves must be locked in place in the consoles A shelf may only be placed obliquely if a goods stop front panel is installed that can support the load Fig 57 Fig 58 Fig 59 Fig 60 Press the console in the middle until it clicks into place on the flat bars of the shelf Fig 61 ...

Page 23: ...0 BA EN07 27 09 19 23 36 Shelving systems with two uprights and one back panel 5 13 3 Installing the shelves on the uprights 5 13 4 Installing the reinforcing C profile Fig 62 Fig 63 Fig 64 Fig 65 Fig 66 Fig 67 Fig 68 ...

Page 24: ...Item no 43 99990 BA EN07 27 09 19 24 36 Shelving systems with two uprights and one back panel 5 13 5 Console screw connections 5 13 5 1 Key 5 13 5 2 Screw Fig 69 Fig 70 Fig 71 Fig 72 Fig 73 ...

Page 25: ...90 BA EN07 27 09 19 25 36 Shelving systems with two uprights and one back panel 5 13 6 Installing the front bracket for wire shelves 5 13 7 Installing a shelf separating grid Fig 74 Fig 75 Fig 76 Fig 77 Fig 78 Fig 79 ...

Page 26: ...Item no 43 99990 BA EN07 27 09 19 26 36 Shelving systems with two uprights and one back panel 5 13 8 Installing a hanging basket Fig 80 Fig 81 Fig 82 Fig 83 Fig 84 Fig 85 ...

Page 27: ...Item no 43 99990 BA EN07 27 09 19 27 36 Shelving systems with two uprights and one back panel 5 13 9 Installing a universal adapter 5 13 10 Installing a metal shelf Fig 86 Fig 87 Fig 88 Fig 89 Fig 90 ...

Page 28: ...Item no 43 99990 BA EN07 27 09 19 28 36 Shelving systems with two uprights and one back panel 5 14 Installing the information sign holder Fig 91 Fig 92 Fig 93 Fig 94 ...

Page 29: ...o tipping shelving systems Make sure that both the brickwork and the wall anchorage dowels are sufficiently dimensioned to support the loads If the brickwork is not suitable for dowel fastening secure the shelf anchorage with suitable on site measures such as angle rails wall anchors etc On a standard shelf carrying a load of 375 kg 827 lb and an installation height of the wall attachment of 2 240...

Page 30: ...vertical shelf at the specified height push the mounting brackets up to the wall and mark the drilling position in the middle of the slotted hole C Then remove the wall attachment again Attach the dowel to the wall at the marked position according to the manufacturer s instruc tions Hang the pre assembled wall attachment again and screw it to the wall with a screw suitable for the dowel Now tighte...

Page 31: ...irements please contact our technical department The uprights of wall mounted shelving units must be fitted by means of wall attach ments from a height of 2 240 mm 88 in Console depth D in mm in 300 12 400 15 450 18 500 20 600 24 700 28 Axial dimension A 625 1 000 mm 24 40 in 70 kg 154 lb 105 kg 232 lb 105 kg 232 lb 105 kg 232 lb 125 kg 276 lb 100 kg 220 lb Axial dimension A 1 250 1 333mm 48 53 in...

Page 32: ... inserted shelves n 5 DAverage 2 200 mm 85 in 5 440 mm 17 in Using this average the table below shows the corresponding load total of these 5 shelves excluding base shelf Thus average shelf depth DAverage 440 mm 17 in 375 kg 827 lb total load of inserted shelves Total load of all freely inserted shelves Average shelf depth DAverage 300 549 mm 11 8 21 6 in 550 649 mm 21 7 25 6 in 650 700 mm 25 6 28...

Page 33: ...500 140 in 5 700 mm 28 in Therefore from the total load chart this results in 700 mm 28 in 250 kg 550 lb total load of inserted shelves Fig 101 Base depth D 600 mm 24 in axial dimension A 1 333 mm 53 in Base shelf D 600 mm 24 in A 1 333 mm 53 in Base shelf load 105 kg 232 lb From Chapter 7 1 2 Total of 5 inserted shelves 500 500 600 600 600 2 800 mm 20 20 24 24 24 112 in Average shelf depth 2 800 ...

Page 34: ...fore from the total load chart this results in 560 mm 22 4 in 325 kg 717 lb total load of inserted shelves Fig 103 Base depth D 400 mm 15 in axial dimension A 1 250 mm 48 in Base shelf D 400 mm 15 in A 1 250 mm 48 in Base shelf load 105 kg 232 lb From Chapter 7 1 2 Total of 5 inserted shelves 300 300 300 300 400 1 600 mm 12 12 12 12 15 63 in Average shelf depth 1 600 63 5 320 mm 12 6 in Therefore ...

Page 35: ...110 kg 243 lb 135 kg 297 lb 170 kg 374 lb Total load of all shelves inserted in the support tube 750 kg 1 654 lb Base loads Axis dimension in mm in 625 1000 24 40 1 250 1 353 44 53 Base shelf depth 400 600 mm 15 24 in 165 kg 364 lb 105 kg 232 lb 700 800 mm 28 31 in 280 kg 617 lb 180 kg 396 lb Fig 105 Base depth D 400 mm 15 in axial dimension A 625 mm 24 in Base shelf load 165 kg 364 lb 750 kg 1 65...

Page 36: ...ve microfibre cloths for cleaning chrome plated surfaces In the event of heavy soiling cleaning can be supported by liquid hand detergent Commercially available citric acid based sanitary cleaners can be used to remove limescale deposits and stains Please observe the relevant instructions for use and the safety instructions of the respective manufacturer Important After cleaning the chrome surface...

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