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Walther Systemtechnik VMS-05, Assembly Instructions Manual

The Walther Systemtechnik VMS-05 is a high-quality assembly system ideal for various applications. For detailed guidance on how to set up and operate this product, be sure to download the free Assembly Instructions Manual from our website. Ensure smooth assembly with this comprehensive manual.

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Rev. 1.1

 

Assembly Instructions - Full-Jet Valve VMS-05 

Page 2 of 25 

 

 

 

Walther Systemtechnik GmbH 

– D 76726 Germersheim 

Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91 
http://www.walther-2000.de 

– [email protected] 

 

 

Table of Contents 

 

Page

 

EC DECLARATION OF INCORPORATION ....................................................................................................................... 4

 

1

 

INTRODUCTION ................................................................................................................................................. 5

 

1.1

 

T

ARGET 

G

ROUP OF THE 

A

SSEMBLY 

I

NSTRUCTIONS

 ............................................................................................................ 5

 

1.2

 

L

IST OF 

S

IGNS AND 

S

YMBOLS

 ....................................................................................................................................... 5

 

2

 

SAFETY............................................................................................................................................................... 5

 

2.1

 

G

ENERAL 

I

NFORMATION

 ............................................................................................................................................. 5

 

2.2

 

D

ANGERS FROM 

R

ESIDUAL 

E

NERGY

 ............................................................................................................................... 5

 

2.3

 

W

ARRANTY AND 

L

IABILITY

 ........................................................................................................................................... 5

 

2.4

 

C

ORRECT 

U

SE

 ........................................................................................................................................................... 6

 

2.5

 

I

NCORRECT 

U

SE

 ........................................................................................................................................................ 6

 

2.6

 

Q

UALIFICATIONS OF 

P

ERSONNEL

 ................................................................................................................................... 6

 

3

 

TRANSPORT ....................................................................................................................................................... 7

 

3.1

 

P

ACKAGING

 .............................................................................................................................................................. 7

 

3.2

 

T

ASKS BEFORE 

T

RANSPORT

 .......................................................................................................................................... 7

 

4

 

DESCRIPTION OF FUNCTION .............................................................................................................................. 7

 

4.1

 

D

ESIGNATED 

P

URPOSE OF THE 

I

NCOMPLETE 

D

EVICE

 ......................................................................................................... 7

 

4.2

 

T

ECHNICAL 

D

ATA

 ....................................................................................................................................................... 8

 

4.3

 

T

YPE 

L

ABEL

 .............................................................................................................................................................. 8

 

5

 

INITIAL START-UP ............................................................................................................................................... 9

 

5.1

 

M

OUNTING AND 

I

NSTALLATION

 .................................................................................................................................... 9

 

5.2

 

H

OSE 

M

OUNTING

...................................................................................................................................................... 9

 

5.3

 

A

DJUSTING THE 

I

NCOMPLETE 

D

EVICE

 .......................................................................................................................... 10

 

5.4

 

O

PERATING 

E

LEMENTS 

S

TANDARD

 .............................................................................................................................. 10

 

5.5

 

O

PERATING 

E

LEMENTS 

S

PECIAL 

D

ESIGN

 ....................................................................................................................... 10

 

6

 

OPERATION ..................................................................................................................................................... 11

 

6.1

 

G

ENERAL 

I

NFORMATION

 ........................................................................................................................................... 11

 

6.2

 

O

PERATION 

I

NSTRUCTIONS 

/

 

O

PERATING 

C

ONDITIONS

 .................................................................................................... 11

 

7

 

TAKING OUT OF SERVICE ................................................................................................................................. 12

 

7.1

 

S

HORT 

I

NTERRUPTION

 .............................................................................................................................................. 12

 

7.2

 

L

ONG

-

TERM 

I

NTERRUPTION

 ....................................................................................................................................... 12

 

7.3

 

S

HUTDOWN OF 

D

EVICE

 ............................................................................................................................................. 12

 

8

 

MAINTENANCE AND REPAIR ............................................................................................................................ 13

 

8.1

 

G

ENERAL 

I

NFORMATION

 ........................................................................................................................................... 13

 

8.2

 

C

LEANING

 .............................................................................................................................................................. 13

 

8.3

 

R

EPLACING 

N

EEDLE AND 

N

OZZLE

 ................................................................................................................................ 13

 

8.4

 

R

EPLACING THE 

S

EALING 

B

USHING

 .............................................................................................................................. 14

 

8.5

 

I

NSERTING 

S

EALINGS AND 

O-R

INGS

............................................................................................................................. 14

 

8.6

 

S

PARE 

P

ARTS

 .......................................................................................................................................................... 15

 

8.7

 

R

OUTINE 

T

ASKS

 ....................................................................................................................................................... 15

 

8.8

 

C

USTOMER 

S

ERVICE 

/

 

S

UPPORT

 .................................................................................................................................. 15

 

9

 

TROUBLESHOOTING ........................................................................................................................................ 16

 

9.1

 

G

ENERAL 

I

NFORMATION

 ........................................................................................................................................... 16

 

9.2

 

M

ALFUNCTIONS

 ...................................................................................................................................................... 16

 

10

 

APPENDIX ........................................................................................................................................................ 17

 

10.1

 

VMS-05

 

S

TANDARD

 ........................................................................................................................................... 17

 

10.1.1

 

Dimensioned Drawing VMS-05 Standard ............................................................................................. 17

 

Summary of Contents for VMS-05

Page 1: ...8012070 V05 253080028012070 VMS 05 Standard VMS 05 Special Design NOTE Please read the Assembly Instructions carefully before first using the incomplete device and strictly adhere to the instructions...

Page 2: ...INCOMPLETE DEVICE 7 4 2 TECHNICAL DATA 8 4 3 TYPE LABEL 8 5 INITIAL START UP 9 5 1 MOUNTING AND INSTALLATION 9 5 2 HOSE MOUNTING 9 5 3 ADJUSTING THE INCOMPLETE DEVICE 10 5 4 OPERATING ELEMENTS STANDAR...

Page 3: ...ard 18 10 1 3 Spare List VMS 05 Standard 19 10 2 VMS 05 SPECIAL DESIGN 20 10 2 1 Dimensioned Drawing VMS 05 Special Design MV LV long version 20 10 2 2 Dimensioned Drawing VMS 05 Special Design MV KV...

Page 4: ...a e 3 D 76726 Germersheim Description VMS 05 Hand Dosing Valve Article No V05 We also declare the conformity with other product relevant directives guidelines Mach Direct 2006 42 EU App I Clause 1 1 2...

Page 5: ...be possible property damages IMPORTANT Indicates tips for usage and other particularly useful information No dangerous situation 2 Safety 2 1 General Information The construction of this incomplete de...

Page 6: ...t the manufacturer if a certain spray medium is suitable for this device 2 5 Incorrect Use Operating the incomplete device with insufficient knowledge about the operation maintenance and care of the d...

Page 7: ...he VMS 05 hand dosing valve is a high precision device which will be a long term reliable tool if the following notes are observed Operating the micro switch 15 sends an electric impulse to a pilot va...

Page 8: ...ht g ca 700 Sealing material Viton Energy Supply Control air pressure bar min 6 Material pressure bar max 100 General Data Special Design Dimensions mm KV type ca 122 x 15 x 75 see Appendix Dimensions...

Page 9: ...lled in any position The distance to the application area depends on the desired application image An intermittent operation of the device will cause certain vibrations Therefore make sure that the de...

Page 10: ...of the regulating screw if material spills out Do not turn the regu lating screw further to the right after the nozzle is closed Standard The individual material quantity can be adjusted with the need...

Page 11: ...sures Please strictly follow the following instructions when planning and constructing application systems The valves are able to perform contact applications or also contact free applications The val...

Page 12: ...lease follow the Operating Manual 7 2 Long term Interruption The following has to be observed for a long term interruption of the device machine Depressurize material supply lines Remove air cap and c...

Page 13: ...ps Never use metal tools with sharp edges Wash equipment thoroughly after use to remove residues and dirt especially if nozzle needle sealing bushing or nozzle have to be exchanged Use the thinner for...

Page 14: ...ased with a lubricant technical Vaseline First insert O ring pos 6 2 into the rear hole of the sealing sleeve until it reaches the end Then insert O ring pos 5 3 into the outer groove Insert the speci...

Page 15: ...ufacturer will be used all obligations from the manufacturer or his sales partners such as guarantees service contracts etc will be forfeited without further notice 8 7 Routine Tasks No Description Cl...

Page 16: ...needle does not open Not enough control air supplied Check if enough control air available 5 6 bar Valve does not activate Check if micro switch is defective Leakages Check if O Rings 6 2 and 8 1 are...

Page 17: ...e VMS 05 Page 17 of 25 Walther Systemtechnik GmbH D 76726 Germersheim Telefon 49 0 7274 7022 0 Telefax 49 0 7274 7022 91 http www walther 2000 de info walther 2000 de 10 Appendix 10 1 VMS 05 Standard...

Page 18: ...ons Full Jet Valve VMS 05 Page 18 of 25 Walther Systemtechnik GmbH D 76726 Germersheim Telefon 49 0 7274 7022 0 Telefax 49 0 7274 7022 91 http www walther 2000 de info walther 2000 de 10 1 2 Spare Par...

Page 19: ...e 8 1 97640007 1 O Ring Viton 9 97820044 1 Pressure spring 10 97900021 1 Raster needle lock 10 1 97620017 1 Safety washer 10 2 97320098 1 Stop sleeve 10 3 97640027 1 O Ring Viton 10 4 97220291 1 Raste...

Page 20: ...GmbH D 76726 Germersheim Telefon 49 0 7274 7022 0 Telefax 49 0 7274 7022 91 http www walther 2000 de info walther 2000 de 10 2 VMS 05 Special Design 10 2 1 Dimensioned Drawing VMS 05 Special Design M...

Page 21: ...Full Jet Valve VMS 05 Page 21 of 25 Walther Systemtechnik GmbH D 76726 Germersheim Telefon 49 0 7274 7022 0 Telefax 49 0 7274 7022 91 http www walther 2000 de info walther 2000 de 10 2 3 Spare Part D...

Page 22: ...7 40 97640007 1 O Ring Viton 8 10 97820020 1 Pressure spring 9 02 97900008 1 Raster needle lock 9 12 97610093 1 Needle stroke raster head 9 22 97220104 1 Raster locking screw SW 13 9 32 97640027 1 O...

Page 23: ...le LV 0 8 mm Stainless steel 2 10 97210139 Nozzle LV 1 0 mm Stainless steel 2 10 97210140 Nozzle LV 1 2 mm Stainless steel 2 10 97210141 Nozzle LV 1 5 mm Stainless steel 2 10 97210142 Nozzle LV 2 0 mm...

Page 24: ...LV 1 5mm complete for 50mm ext 8 97111720 Nozzle needle LV 2 0mm complete for 50mm ext Nozzle needle LV carbide Dwg No Article No Description 7 10 97110221 Carbide Nozzle needle LV 0 2 0 3mm complete...

Page 25: ...0 7274 7022 91 http www walther 2000 de info walther 2000 de Magnetic valve 3 2 way Dwg No Article No Description 15 00 97150018 Magnetventil 24V DC 2 5W 15 00 97150019 Magnetventil 110V 50Hz 1 5W 15...

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