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1.0 General Information

1.1 Introduction

Thank you for your purchase of the Walter Surface Technologies, 

ARCONE® AIRPLUS®

 Powered 

Air Purifying Respirator (

PAPR

) system. Available with the system is a selection 

ARCONE

®

  brand 

electronic Auto­Darkening Filters (lenses). See the enclosed Respirator Approval Label for a 
complete list of lens assemblies. 
The 

ARCONE

®

 AIRPLUS

®

 

PAPR

 system blows a supply of filtered air over the welder’s face, 

creating a protective positive pressure inside the face seal that keeps out harmful particulates and 
mist. The 

PAPR

 system is engineered for safety, function, and lightweight comfort. To  ensure your 

safety and complete satisfaction with the 

ARCONE

®

 AIRPLUS

®

 

PAPR

 system, please read these 

instructions thoroughly before use. Please, also, read the Walter Surface Technologies 

ARCONE

®

 

brand Auto­Darkening Filters User Instruction Manual that accompanies your Headtop.

1.2 Operating Principles

The 

ARCONE

®

 

AIRPLUS

®

 

PAPR

 system is used in an environment requiring protection against 

harmful particles and mist. Used in conjunction with an 

ARCONE

®

  Auto­Darkening Filter and 

welding helmet, it eliminates wasted motion and discomfort associated with welding. You will receive 
a constant flow of fresh air, which will allow you to comfortably remain safe in your work environment 
for a longer period of time, and is of particular benefit where working conditions are hot or humid.

The 

ARCONE

®

 

AIRPLUS

®

 7800 mAh battery provides power for two (2) eight (8) hour shifts on low 

fan. These rechargeable batteries are encased in durable lightweight plastic and attach securely to 
the blower unit. The charging time for a fully discharged battery is 5­7 hours. The battery may be 
received partially charged and should be fully charged before use.
(Section 2.2 Battery Charging.) 

The 

ARCONE

®

 

AIRPLUS

®

 HE filter is designed to be used with the blower unit. Make sure your 

PAPR

 system is fitted with a filter appropriate to the application and selected by a competent person 

with a full knowledge of respiratory hazards, and their concentrations that are applicable in the 
workplace. To ensure adequate protection, it is essential that the blower unit is correctly configured 
and that the correct filter is used. (Section 2.3 Filters.)

Summary of Contents for ArcOne AirPlus

Page 1: ...AP01 UI Rev H 810 Day Hill Road Windsor CT 06095 Phone 1 860 298 1100...

Page 2: ...2...

Page 3: ...Wearing Donning Respirator 2 10 Removing Doffing Respirator 2 11 Welding Helmet Operation 2 12 Troubleshooting 3 Inspection Maintenance and Storage 3 1 Record Keeping 3 2 Cleaning 3 3 Inspection 3 4...

Page 4: ...g Helmet Headtop with Face Seal A Choice of Auto Darkening Welding Filters One 1 HE Particulate Filter Blower Unit 7 4V Lithium Ion Battery and Charger Breathing Tube with Flame Retardant Cover Adjust...

Page 5: ...particles and mist Used in conjunction with an ARCONE Auto Darkening Filter and welding helmet it eliminates wasted motion and discomfort associated with welding You will receive a constant flow of f...

Page 6: ...alter Surface Technologies ARCONE AIRPLUS PAPR system as described in this instruction manual has been approved by NIOSH National Institute for Occupational Safety and Health to the following standard...

Page 7: ...3 Selection of Respirators 4 Employee Training Instructions and Discipline 5 Inspection Cleaning Storage and Repair 6 Emergency Use Respirators 7 Program Evaluation 1 4 Helmet and Welding Filters App...

Page 8: ...disconnected from the blower unit to recharge 2 Connect the charger to the battery Fig 1 Indicators on charger as follows Solid Red LED Charging Solid Green LED Charge Complete Flashing Red LED Fault...

Page 9: ...to the blower making sure the right tab snaps onto the blower 5 Check that the filter cover is secured Optional Pre filter Installation 1 Slide pre filter over filter such that pre filter completely c...

Page 10: ...GOOD Filter Airflow status Near Full Battery When blower is turned on the LEDs will flash RED ALWAYS begin each shift with a fully charged battery Audible Alarm Airflow blocked change Filter soon Aud...

Page 11: ...ct on the Headtop Fig 11 2 Don the Headtop over your face Adjust the headgear rachet wheel by pushing in and turning until a satisfactory tightness is achieved 3 Adjust the Face Seal fit with the pull...

Page 12: ...flow through the airduct Adjust the air flow valve to control the amount of air at the top of the airduct and sides of the helmet a An open valve allows more air flow at the top of the airduct Fig 13...

Page 13: ...ntains at least 19 5 oxygen 2 The location DOES NOT contain explosive gases or vapors 3 The selected filter meets NIOSH guidelines for the applicable contaminant see NIOSH Pocket Guide to Chemical Haz...

Page 14: ...Inspection Section 2 8 2 Turn on Blower unit and ensure proper airflow Section 2 4 3 Secure the Blower unit with Waist Belt to your body Fig 16 4 Ensure airflow into the Headtop 5 Don the Headtop and...

Page 15: ...Hold 3 seconds for GRIND Press No Hold to stop GRIND Low Battery Indicator Red Flash Battery Charging Blue Fully Charged No X TIG 2 10 Removing Dof ng PAPR 1 Leave the contaminated area and go into a...

Page 16: ...X81VX Figure 18 SENSITIVITY SHADE DELAY 14 5 Headgear No Tools Required Figure 19 Back Knob Tighten Headgear Top Height Adjustment Helmet Distance From Face Adjustment Helmet Angle Adjustment User Ad...

Page 17: ...17 2 12 Troubleshooting PAPR...

Page 18: ...er cleaning Clean the external surfaces of the PAPR system with a soft cloth dampened in a mild solution of clean water and mild detergent Never use abrasive cleaners During cleaning ensure that NO wa...

Page 19: ...er if damaged b Breathing Tube O ring state Replace if worn cut torn or if in doubt as to condition Check for holes or splitting When in doubt replace the Breathing Tube NEVER patch the Breathing Tube...

Page 20: ...and Welding Filter 4 1 Store between 0 70 C BFF and 0 55 C 7500VX 4 2 Maximum storage humidity 85 4 0 Replacement 4 1 Battery Removal Fig 21 1 Pull up on the snap tab 2 While holding the snap tab awa...

Page 21: ...le x10 Headtop Fig 23b Retain pins in Eagle shell 3 Carefully pull the Face Seal away from the Headtop Installation 1 Align the Face Seal with the holes surrounding the Headtop Fig 23a and 23b 2 Be su...

Page 22: ...e Seal with those of the Headtop Fig 28 5 Install the Airduct Headgear Assembly 6 Look for any gaps between the Face Seal and Headtop If a gap is found readjust the Face Seal such that it lines up com...

Page 23: ...Blower Installation 1 Thread the Waist Belt Strap through the side slots on the Blower Fig 29 2 Thread the Waist Belt Strap through the belt loops Fig 30 3 Thread the Waist Belt strap through the Cli...

Page 24: ...elease the filter holder Fig 32 3 Remove the filter holder 4 Push out the cover plate from outside Outside Cover Plate Install 1 Align edge 1 2 Press the edgs marked 2 3 in Fig 24 under the tabs marke...

Page 25: ...middle tab 5 on the helmet Figure 36 4 8 Grinding Visor Removal 1 Flip up the flip front 2 Push the visor out from the inside of the helmet out of the slots Outside Cover Plate Install Fig 35 1 Inser...

Page 26: ...r manifold and ComfaGear headgear AP HFS 01 Face Seal AP QCFS K1 Quick Change Face Seal Kit Vision only AP BLW 02 Blower Unit AP BAT 03 Battery AP WBT 01 Belt AP WBT 02 Heavy Duty Belt AP WBT EXT Belt...

Page 27: ...1 5 A Weight 0 24 lb 0 110 kg Dimensions 2 93 in x 2 51 in x 1 6 in 74 5 mm x 63 8 mm x 40 7 mm Color Black Approvals UL CSA CE Headtops Material Welding Helmet Nylon Weight 1 4 lbs 0 63 kg Vision 1...

Page 28: ...r written Please read the instruction manual carefully to avoid certain situations which may void this limited warranty For Warranty or Non Warranty repairs or replacements please proceed as follows P...

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