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3. Don the Headtop over your face. Adjust the headgear rachet wheel by pushing in and turning until 
a satisfactory tightness is achieved.
4. Adjust the Face Seal fit with the pull cord by pressing on the lock and adjusting the cord length 
until a tight fit is achieved between your face and the Face Seal (Fig. 15).

2.7 Waist Belt

1. Clip Waist Belt with blower onto your back and 
the Breathing Tube pointing upwards (Fig.16).
2. Adjust free end of belt strap to tighten or loosen.

2.8 Pre­Operational Inspection

Check the following before donning your 

ARCONE

® 

AIRPLUS

®

 

PAPR

 system. If any of the following are

not in compliance refer to the section for use and/or 
maintenance.
1. Location where 

ARCONE

®

 

AIRPLUS

®

 

PAPR

 System

is used contains and maintains at least
19.5% oxygen.
2. The location 

DOES NOT

 contain explosive gases 

or vapors.
3. The selected filter meets NIOSH guidelines for the 
applicable contaminant
(see NIOSH Pocket Guide to Chemical Hazards available from NIOSH).
4. Battery is fully charged and installed on the blower unit.
5. Filter is installed in the blower unit and the filter cover is secured. 
6. Breathing Tube is connected and secured to the Blower unit.
7. Breathing Tube is connected and secured to the Headtop.
8. Face Seal is installed and secured to the Headtop.
9. Face Seal and helmet are free of holes, rips, cuts, and tears.
10. Face Seal is clean and free of contaminants.
11. Blower is operational and once turned on check that:
  a. The Battery status is above recharge (Section 2.4).
  b. The Filter/Airflow status is good and the airflow is not obstructed (Section 2.4 & 2.5).
  c. Attach Breathing Tube to Airduct and confirm that there is airflow into the Headtop.

Figure15

Figure16

Summary of Contents for ArcOne AirPlus

Page 1: ...AP01 UI Rev H 810 Day Hill Road Windsor CT 06095 Phone 1 860 298 1100...

Page 2: ...2...

Page 3: ...Wearing Donning Respirator 2 10 Removing Doffing Respirator 2 11 Welding Helmet Operation 2 12 Troubleshooting 3 Inspection Maintenance and Storage 3 1 Record Keeping 3 2 Cleaning 3 3 Inspection 3 4...

Page 4: ...g Helmet Headtop with Face Seal A Choice of Auto Darkening Welding Filters One 1 HE Particulate Filter Blower Unit 7 4V Lithium Ion Battery and Charger Breathing Tube with Flame Retardant Cover Adjust...

Page 5: ...particles and mist Used in conjunction with an ARCONE Auto Darkening Filter and welding helmet it eliminates wasted motion and discomfort associated with welding You will receive a constant flow of f...

Page 6: ...alter Surface Technologies ARCONE AIRPLUS PAPR system as described in this instruction manual has been approved by NIOSH National Institute for Occupational Safety and Health to the following standard...

Page 7: ...3 Selection of Respirators 4 Employee Training Instructions and Discipline 5 Inspection Cleaning Storage and Repair 6 Emergency Use Respirators 7 Program Evaluation 1 4 Helmet and Welding Filters App...

Page 8: ...disconnected from the blower unit to recharge 2 Connect the charger to the battery Fig 1 Indicators on charger as follows Solid Red LED Charging Solid Green LED Charge Complete Flashing Red LED Fault...

Page 9: ...to the blower making sure the right tab snaps onto the blower 5 Check that the filter cover is secured Optional Pre filter Installation 1 Slide pre filter over filter such that pre filter completely c...

Page 10: ...GOOD Filter Airflow status Near Full Battery When blower is turned on the LEDs will flash RED ALWAYS begin each shift with a fully charged battery Audible Alarm Airflow blocked change Filter soon Aud...

Page 11: ...ct on the Headtop Fig 11 2 Don the Headtop over your face Adjust the headgear rachet wheel by pushing in and turning until a satisfactory tightness is achieved 3 Adjust the Face Seal fit with the pull...

Page 12: ...flow through the airduct Adjust the air flow valve to control the amount of air at the top of the airduct and sides of the helmet a An open valve allows more air flow at the top of the airduct Fig 13...

Page 13: ...ntains at least 19 5 oxygen 2 The location DOES NOT contain explosive gases or vapors 3 The selected filter meets NIOSH guidelines for the applicable contaminant see NIOSH Pocket Guide to Chemical Haz...

Page 14: ...Inspection Section 2 8 2 Turn on Blower unit and ensure proper airflow Section 2 4 3 Secure the Blower unit with Waist Belt to your body Fig 16 4 Ensure airflow into the Headtop 5 Don the Headtop and...

Page 15: ...Hold 3 seconds for GRIND Press No Hold to stop GRIND Low Battery Indicator Red Flash Battery Charging Blue Fully Charged No X TIG 2 10 Removing Dof ng PAPR 1 Leave the contaminated area and go into a...

Page 16: ...X81VX Figure 18 SENSITIVITY SHADE DELAY 14 5 Headgear No Tools Required Figure 19 Back Knob Tighten Headgear Top Height Adjustment Helmet Distance From Face Adjustment Helmet Angle Adjustment User Ad...

Page 17: ...17 2 12 Troubleshooting PAPR...

Page 18: ...er cleaning Clean the external surfaces of the PAPR system with a soft cloth dampened in a mild solution of clean water and mild detergent Never use abrasive cleaners During cleaning ensure that NO wa...

Page 19: ...er if damaged b Breathing Tube O ring state Replace if worn cut torn or if in doubt as to condition Check for holes or splitting When in doubt replace the Breathing Tube NEVER patch the Breathing Tube...

Page 20: ...and Welding Filter 4 1 Store between 0 70 C BFF and 0 55 C 7500VX 4 2 Maximum storage humidity 85 4 0 Replacement 4 1 Battery Removal Fig 21 1 Pull up on the snap tab 2 While holding the snap tab awa...

Page 21: ...le x10 Headtop Fig 23b Retain pins in Eagle shell 3 Carefully pull the Face Seal away from the Headtop Installation 1 Align the Face Seal with the holes surrounding the Headtop Fig 23a and 23b 2 Be su...

Page 22: ...e Seal with those of the Headtop Fig 28 5 Install the Airduct Headgear Assembly 6 Look for any gaps between the Face Seal and Headtop If a gap is found readjust the Face Seal such that it lines up com...

Page 23: ...Blower Installation 1 Thread the Waist Belt Strap through the side slots on the Blower Fig 29 2 Thread the Waist Belt Strap through the belt loops Fig 30 3 Thread the Waist Belt strap through the Cli...

Page 24: ...elease the filter holder Fig 32 3 Remove the filter holder 4 Push out the cover plate from outside Outside Cover Plate Install 1 Align edge 1 2 Press the edgs marked 2 3 in Fig 24 under the tabs marke...

Page 25: ...middle tab 5 on the helmet Figure 36 4 8 Grinding Visor Removal 1 Flip up the flip front 2 Push the visor out from the inside of the helmet out of the slots Outside Cover Plate Install Fig 35 1 Inser...

Page 26: ...r manifold and ComfaGear headgear AP HFS 01 Face Seal AP QCFS K1 Quick Change Face Seal Kit Vision only AP BLW 02 Blower Unit AP BAT 03 Battery AP WBT 01 Belt AP WBT 02 Heavy Duty Belt AP WBT EXT Belt...

Page 27: ...1 5 A Weight 0 24 lb 0 110 kg Dimensions 2 93 in x 2 51 in x 1 6 in 74 5 mm x 63 8 mm x 40 7 mm Color Black Approvals UL CSA CE Headtops Material Welding Helmet Nylon Weight 1 4 lbs 0 63 kg Vision 1...

Page 28: ...r written Please read the instruction manual carefully to avoid certain situations which may void this limited warranty For Warranty or Non Warranty repairs or replacements please proceed as follows P...

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