Wallenstein LXT95 Operator'S Manual Download

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WALLENSTEIN

LX Series Grapple Boom / LT Series Log Trailers

DELIVERY INSPECTION REPORT

This form must be filled out by the dealer and signed by both the dealer and the customer at the time of delivery.

To activate warranty, register your product online at

www�wallensteinequipment�com

_________________________________________

Customer’s Name

_________________________________________

Contact Name

_________________________________________

Dealer Name

(_________)_______________________________

Phone Number

_________________________________________

Grapple Serial Number

_________________________________________

Trailer Serial / VIN Number

__________ /__________ /__________

Delivery Date

I have thoroughly instructed the buyer on the equip

ment care, adjustments, safe operation and applica

ble warranty policy and reviewed the manuals.

_________________________________________

Dealer’s Rep. Signature

__________ /__________ /__________

Delivery Date

The product manuals have been received by me and

I have been thoroughly instructed as to care, adjust

ments, safe operation and applicable warranty policy.

_________________________________________

Owner's Signature

__________ /__________ /__________

Delivery Date

Dealer Inspection Check

LX95 / LX115 Hydraulic Boom

Check Hydraulic Hoses

Boom Function

Grease Zerks / Lubricate Pivot Points

Boom Lock Pin Installed

Check All Fasteners

Grapple Function

LT30 / LT60 Log Trailer

Torque Wheel Nuts

Check Tire Pressure

Check All Fasteners

Grease Zerks / Lubricate Pivot Points

Retainer in Hitch

Check Bunk Posts, Back Stop

Check Trailer Jack

L301 Hydraulic Power Pack for LX95
L601 Hydraulic Power Pack for LX115

Check Hydraulic Fluid Level

Check Hydraulic Hoses

Check Engine (fuel, oil, start up)

Highway Option for LT60
Highway Option for LT30

Test Signal And Brake Lights

Test Function Of Electric or Surge Brakes

Retainer Installed Through Ball Hitch

Safety Chain On Hitch

Torque Wheel Nuts

ATV Option LT30

Test Function Of Adjustable Tandem

Check Hydraulic Hose

Test Function Of Surge Brakes

Lubricate Pivot Points

Hydraulic Winch Option

Test Function Of Winch:

Forward & reverse / high & low speed

L400 3 Point Hitch Cat. II Boom Adaptor

Summary of Contents for LXT95

Page 1: ...OPERATOR S MANUAL Log Trailer and Grapple LXT95 LXT115 Document No Z97069_En Rev Dec 2020...

Page 2: ...ANTATION 22 3 3 SAFETY SIGN LOCATIONS 23 4 OPERATION FEATURES 24 4 1 TO THE NEW OPERATOR OR OWNER 24 4 1 1 IMPORTANT 24 4 2 MACHINE COMPONENTS 25 4 2 1 LT30 LOG GRAPPLE TRAILER 25 4 2 2 LT60 LOG GRAPP...

Page 3: ...1 1 HYDRAULIC TANDEM CONTROL 48 6 1 2 HYDRAULIC TANDEM 48 6 2 HYDRAULIC WINCH 49 6 2 1 HYDRAULIC WINCH CONTROL 49 6 2 2 WINCH GEAR LEVER 49 6 3 BRAKING SYSTEMS 50 6 3 1 LT30 HYDRAULIC SURGE BRAKES 50...

Page 4: ...YDRAULIC WINCH OPTION 64 9 2 6 LT30 HYDRAULIC SURGE BRAKES 65 9 2 7 LT60 ELECTRIC BRAKES 66 10 TROUBLE SHOOTING 67 11 SPECIFICATIONS 69 11 1 MECHANICAL 69 11 1 1 LT30 LOG TRAILER 69 11 1 2 LX95 LOG GR...

Page 5: ...urchase receipt with any claim This warranty does not cover the following 1 Normal maintenance or adjustments 2 Normal replacement of wearable and service parts 3 Consequen al damage indirect damage o...

Page 6: ...ved by me and I have been thoroughly instructed as to care adjust ments safe operation and applicable warranty policy _________________________________________ Owner s Signature __________ __________...

Page 7: ...el Number _______________________________________ VIN NLV MODEL Manufactured by Wallenstein Equipment Inc 7201 Line 86 Wallenstein ON N0B2S0 Canada TYPE OF VEHICLE TYPE DE VEHICLE TRA REM GAWR PNBE KG...

Page 8: ...zard and the bottom panel shows the message how to avoid the hazard Informative Decals are generally pictorial have a white background colour and can vary to the number of panels The label will illust...

Page 9: ...variations Safe efficient and trouble free operation of your Wallenstein Log Grapple Trailer requires that you and anyone else who will be using or maintaining the Trailer read and understand the Saf...

Page 10: ...eath or serious injury This signal word is to be limited to the most extreme situations typically for machine components which for functional purposes cannot be guarded WARNING Indicates a potentially...

Page 11: ...g procedure ensure grapple is closed and resting on trailer install boom pick lock shut off the engine turn fuel valve off ensure load is secure set the parking brake on the tractor DO NOT touch hot e...

Page 12: ...tanding of the safety precautions and machine function 5 Review the safety instructions with all users annually 6 This equipment is dangerous to children and persons unfamiliar with its operation The...

Page 13: ...ther than yourself or is loaned or rented it is the machine owner s responsibility to make certain that the operator prior to using Reads and understands the operator s manuals Is instructed in safe a...

Page 14: ...e before starting work 2 4 PREPARATION 1 Never use the engine and machine until the operators have been adequately trained in the safe operation of the machine and have read and completely understand...

Page 15: ...ny service work 15 Neverplaceanypartofyourbodywhereitwould be in danger if movement should occur during assembly installation maintenance repairing or moving 16 Remove the wire from the spark plug whe...

Page 16: ...oom and material being handled Alwaysbeawareofoverheadhazards modify your work zone to take these hazards into account Telephone lines Tree branches Roof overhang Wash lines ropes or cables Power line...

Page 17: ...in before operating the machine 11 Do not run machine inside a closed building to prevent asphyxiation from engine exhaust Positionthemachinesotheexhaustisdownwind 12 Extend stabilizers to support and...

Page 18: ...he stabilizers are fully retracted 4 Align the boom lengthways with the trailer and clamp grapple to the frame or log before moving or transporting 5 Always attach a safety chain between the hitch and...

Page 19: ...11 DO NOT operate engine with an accumulation of grass leaves dirt or other combustible materials in the muffler area 12 DO NOT touch hot muffler cylinder or fins because contact may cause burns 13 D...

Page 20: ...y from the spill area and avoid creating any ignition until gasoline has evaporated 2 12 TIRE SAFETY 1 Have a qualified tire dealer or repair service perform required tire maintenance never attempt to...

Page 21: ...se or allow anyone else to use this trailer until such information has been reviewed Annually review this information before the season start up Make these periodic reviews of SAFETY and OPERATION a s...

Page 22: ...or collision with material from the boom Avoid crushing impact injuries always know the boom position boom material and location of workers and bystanders Caution read and understand ALL safety and op...

Page 23: ...IONS The types of safety signs and locations on the equipment are shown in the illustrations that follow The LT30 LX95 are illustrated but the location and label type is similar for the LT60 LX115 Goo...

Page 24: ...from trailer grapple and logs when loading or unloading or when engine is running Position the controls and operate the machine opposite the work zone Be aware of your operator safe zone and keep boom...

Page 25: ...e 8 removable self centering bunk posts and integrated safety back guard Standard mounting for the LX95 Grapple Boom and LX 95 Hydraulic Power Pack make the LT30 ready for all your forestry needs Afte...

Page 26: ...or all your forestry needs After market kits include Expanded Metal flat bed and 25 cu ft 0 7 cu meter Dump Box See pg 78 for accessories For more LT60 kit information or detailed LT60 Parts Manual se...

Page 27: ...by the optional LX Power Pack or by your tractor hydraulics Bolt on kits include Back Hoe Post Hole Auger and 2 Speed Hydraulic Winch See pg 78 for accessories For more LX kit information or detailed...

Page 28: ...s LX Grapple Boom Winch and Adjustable Tandem LX95 only For more information or detailed Power Pack Parts Manual see your dealer or visit the Wallenstein web site LX95 Power Pack mounted on LT30 LX115...

Page 29: ...reely grease if required 4 Check for leaks in the hydraulic system Inspect connectors and fittings for leaks Inspect hoses for damage Reroute hoses if rubbing 5 Check all hydraulic cylinders and motor...

Page 30: ...lizers move freely Check for leaks in the hydraulic system Tighten leaking fittings cylinders or rotator Repair or replace any damaged components Make sure that all guards and shields are in place sec...

Page 31: ...s been fitted with an hydraulic lock Which means that if hydraulic pressure is lost broken hose engine stops the boom cylinder will keep its position until hydraulic pressure is returned Below the mai...

Page 32: ...loaded to neutral center lever joy stick controls the up down position of the dipper and rotation of the grapple Move and hold the lever to the left to rotate the grapple counter clockwise Move and ho...

Page 33: ...nter clockwise to stop the engine b Fuel Shut Off Valve Each engine is equipped with a valve between the fuel tank and the carburettor Slide the lever to the right to turn the fuel OFF and left to tur...

Page 34: ...g removable bunk posts Once the bunk posts are removed both trailers can be easily fitted with our Expanded Metal Flat Bed or Dump Box accessory Dipstick Filter 1 LT30 LT60 Bunk Posts The bunk posts a...

Page 35: ...tow vehicle back e Once the tandem is in position reinstall the nut and bolt Move tandem back Move tandem forward tandem bolt 2 LT30 Tandem Adjust The LT30 comes standard with a three position manual...

Page 36: ...pull the jack pin swivel to its stowed position Stationary Jack LT60 Pull the jack pin move the drop leg up repin and crank to fully retract the leg 7 Attach the safety chain securely to the tow vehic...

Page 37: ...ack LT30 Crank the jack up pull the jack pin swivel to its stowed position Stationary Jack LT60 Pull the jack pin move the drop leg up repin and crank to fully retract the leg 7 Attach the safety chai...

Page 38: ...7 1 GRAPPLE AND TRAILER Follow this procedure to prepare and set up all LXT models at the work site IMPORTANT Position the machine so the prevailing wind breeze blows the exhaust gases fumes away from...

Page 39: ...unning Position the controls and operate the machine opposite the work zone Be aware of your operator safe zone and keep boom and material out Do not run machine inside a closed building to prevent as...

Page 40: ...ee section 4 7 5 1 2 PROTECTIVE EQUIPMENT Each person must wear appropriate Personal Protective Equipment PPE This equipment is designed to prevent injury to any personnel in the area This list includ...

Page 41: ...are lowered and firmly placed and proceed with work 5 2 3 STOPPING a Move grapple to safe location secure the trailer from movement close the grapple and set it on the ground or clamp the grapple to...

Page 42: ...d to the tow vehcle 5 3 1 LOAD DISTRIBUTION Always balance the load in the center of the trailer to maintain a balanced weight distribution on the tires and trailer frame larger logs on the bottom and...

Page 43: ...NT When lifting rotating and swinging your load ensure that you clear the trailer and boom components Lift and rotate clear main boom clear bunks 10 Carefully lower the log on to the trailer and relea...

Page 44: ...at the grapple is positioned at the center of the log 4 If required rotate the grapple until it is at right angles to the length of the log 5 Open the grapple and lower it over log 6 Close grapple and...

Page 45: ...ign the log over landing zone IMPORTANT When lifting rotating and swinging your load ensure that you clear the trailer and boom com ponents Swing and rotate Lower and release 10 Carefully lower the lo...

Page 46: ...ply parking brakes of the tow vehicle for extra stability Place chocks in front of and behind the tow vehicle and the trailer tires to limit the chance of movement Be extra cautious and use common sen...

Page 47: ...DRAULIC TANDEM CONTROL This 3 position spring loaded to center neutral valve controls the flow of oil to the hydraulic cylinder powering tandem 1 Pull the hydraulic control lever back and hold to move...

Page 48: ...and it will return to neutral and stop rewinding the rope 3 Push the lever forward to allow the rope to unwind under power 4 Release the lever and it will return to neutral and stop unwinding the rope...

Page 49: ...n a pivot which allows normal braking in the forward direction but allows the primary shoe to rotate away from the drum surface when backing When approaching a long downhill grade DO NOT shift into lo...

Page 50: ...to make small adjustments occasionally to accommodate changing loads and driving conditions Proper synchronization of tow vehicle to trailer braking can only be accomplished by road testing Brake loc...

Page 51: ...machine review and follow these instructions condition 7 2 HIGHWAY TRAILER 1 Checkthattrailerbrakesarefunctioningproperly 2 Ensure your tow vehicle has the correct sized towingball LT30 2 LT6025 16 an...

Page 52: ...g before moving or transporting 8 Always attach a safety chain between the hitch and the tow vehicle 9 If equipped ensure dump box or flat bed mounts are pinned and secured 10 Inspect rims for dents o...

Page 53: ...tofheavygrease toexposed cylinder rams to prevent rusting 5 Swing the boom straight out behind and install the boom lock pin 6 Clampthegrappletothebackofthetrailerframe 7 Chock the wheels to prevent u...

Page 54: ...t mud or debris 2 Lubricate all grease fittings Make sure all grease cavities have been filled with grease to remove any water residue from washing 3 Touchupallpaintnicksandscratchestoprevent rusting...

Page 55: ...ction make sure all safety shields and devices are installed before placing unit in service 9 SERVICE AND MAINTENANCE 9 1 SERVICE Ensure the machine is in safe condition before working with this machi...

Page 56: ...only Right Stabilizer Arm LX115 only Right Stabilizer Arm Pivot LX115 only Right Stabilizer Cylinder Pivot LX115 only Main Boom Cylinder Pivot Main Boom Arm Pivot Main Boom Arm Grease Points 50 hrs o...

Page 57: ...show ing grapple grease points Location Grapple Outside Arm Pivot 1 Grapple Outside Arm Pivot 2 Grapple Outside Arm Linkage Pivot 1 Grapple Outside Arm Linkage Pivot 2 Grapple Cylinder Rod End Pivot G...

Page 58: ...ews and ensure they are all properly secured Every 100 hrs or annually wash and clean log trailer remove entangled material small debris Brake components maintain annually Tire Pressure check every 10...

Page 59: ...Electric Brake System On a regular basis check all nuts bolts and screws and ensure they are all properly secured Every 100 hrs or annually Axle and hub service Every 8 hrs or daily Check wheel nuts...

Page 60: ...a r i n g s B r a k e W h e e l N u t s T i r e P r e s s u r e E n g i n e O i l L e v e l F u e l L e v e l G r e a s e P o i n t s s e e i l l u s t r a t i o n C h e c k H y d r a u l i c O i l L...

Page 61: ...ould be checked daily and the quality of the oil should be inspected every 50 hrs If the oil is dirty or smells burnt it should be replaced 1 Enure the machine is in safe condition see 8 2 2 Allow the...

Page 62: ...anged at least every 100 hours or annually The filter is located below the control panel Follow this procedure to change out the filter 1 Enure the machine is in safe condition see 8 2 2 Allow the mac...

Page 63: ...maintenance procedure for both is the same The winch has a grease point that needs to be greased every 50 hrs per service record chart The pivoting winch guide should be inspected daily and lubricate...

Page 64: ...ion Clean with brake cleaner and flush with fresh brake fluid Hone or replace as necessary Brake Lines Check for cracks kinks or blockage Flush with fresh brake fluid Bleed system to remove all air Re...

Page 65: ...to provide the proper input force and friction characteristics Your magnets should be inspected and replaced if worn unevenly or abnormally For best results the magnet should be flat Even if wear is...

Page 66: ...throttle is correctly set Cylinders jerk don t run smoothly Leak in hydraulic system Air getting into system tighten all hydraulic connections Ensure machine is off Return springs collapsed Check valv...

Page 67: ...te gears Ensure machine is off Power Pack Engine Issues Brake lock out engaged LT30 Disengage lockout Brake service should be carried out by qualified technician Trailer connector wiring issue LT60 In...

Page 68: ...ch Hydraulic Boom L101 req d if not using power pack Features Standard Mounting for LX 95 Grapple Boom Standard Mounting for LX 95 Power Pack 3 position Manual Tandem Axle Adjustment 19 48 25cm Swivel...

Page 69: ...option platform use with all LT30 models and L400 3ph LX95W Standard Boom with winch with out hyd valve stack option platform use with LT30 A LT30 HA LX95PW Standard Boom with winch hyd valve stack p...

Page 70: ...actory Options 6089A370 Highway Option electric brakes tires lights 2 5 16 ball hitch VIN LX115 138 Reach Hydraulic Boom L101 req d if not using power pack Model Variations LT60 Standard Trailer Offro...

Page 71: ...ontrol Panel Hydraulic Lock on Main Boom prevents boom movement if hydraulic pressure is lost Model Variants LX115 Standard Boom use with LT60 LT60 H L400 3PH LX115W Standard Boom with Hydrualic Winch...

Page 72: ...OTE Bolt grades are identified by their head markings Imperial Bolt Torque Specifications Bolt Diameter Torque Value SAE Gr 2 SAE Gr 5 SAE Gr 8 lbf ft N m lbf ft N m lbf ft N m 1 4 6 8 9 12 12 17 5 16...

Page 73: ...pply and maintain proper wheel mounting torque on your trailer axle Torque wrenches are the best method to assure the proper amount of torque is being applied to a fastener Wheel lugs should be torque...

Page 74: ...LTER 29 35 FITTING TORQUE 78 FREE WHEEL 53 FUEL SHUT OFF 34 G GAS ENGINE 34 GRAPPLE 28 GRAPPLE OPEN CLOSE 32 GRAPPLE ROTATION 32 GRAPPLE SAFE POSITION 48 50 GREASE POINT 61 62 GREASE POINT 68 GREASE P...

Page 75: ...PORT 18 ZONE 16 SERIAL 7 SIGN OFF FORM 21 SLOPES 51 SLOW POSITION 53 STABILIZER FOOT 28 STABILIZER LEG 28 STABILIZER LEG CYLINDER 28 STABILIZERS EXTENDED 49 STACK BRACED 49 STACKED 49 STARTING ROPE 34...

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