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2.4  Safety Rules

• 

Anyone who is going to use this 
machine must read and understand 
all safety and operating instructions 
beforehand.

• 

Always wear appropriate Personal Protective Equipment 
(PPE). This equipment includes but is not limited to:

 

-

A hard hat 

 

-

 Heavy  gloves

 

-

Hearing protection

 

-

Protective shoes  with slip resistant soles

 

-

Protective glasses, goggles, or face shield

• 

Read and understand ALL Safety and Operating instructions 
in the manual and follow them. Most accidents can 
be avoided. The most important safety device on this 
equipment is a SAFE operator. 

• 

Be sure you understand all safety signs located on the 
machine before using, maintaining, adjusting, or cleaning.

• 

Inspect and secure all guards before starting.

• 

Place the machine in a Safe Condition before performing 
any service, maintenance work, storage preparation, or 
hooking up.

Placing the machine in a Safe Condition involves performing 
the following:

SAFE CONDITION

1. 

Unload the conveyor. 

2. 

Shut off the engine. Disconnect spark plug leads. 
Disconnect negative (-) battery cable from battery.

3. 

Lower the conveyor fully until it is resting on the stops.

• 

Have a first-aid kit available for use 
should the need arise. 

• 

Always keep a fire extinguisher available for use 
should the need arise and know how to use it.

• 

Check the machine is clear of debris prior to starting the 
engine.

• 

Review safety related items annually with all personnel who 
will be operating or performing maintenance.

• 

Do not

 

expect a person who does not understand operation 

and safety instructions to use the machine. Untrained 
operators are not qualified and can create risks of serious 
injury or death. It is the machine owner’s responsibility to 
make sure every operator is fully trained.

• 

Do not modify the equipment in any way. Unauthorized 
modification may impair function or safety, could affect the 
life of the equipment, and can void warranty.

• 

Never allow riders during transport.

• 

Do not risk injury or death by ignoring good safety 
practices. 

•  Think SAFETY! Work SAFELY!

2.4.1  Safety Training

• 

Safety is a primary concern in the design and manufacture 
of Wallenstein products. Unfortunately, our efforts to 
provide safe equipment can be wiped out by a single 
careless act.

• 

The best safety feature is an informed, 
careful operator—we ask you to 
be that kind of an operator. It is the 
operator's responsibility to read, 
understand and follow ALL safety and 
operation instructions in the manual. 
Accidents can be avoided.

• 

Do not allow anyone to use this machine until they have 
read this manual. Operator's must have a thorough 
understanding of the safety precautions and of how the 
machine works. Review the safety instructions with all 
users annually.

2.5  Operating Safety

It is important that you read and pay attention to the safety signs 
on the machine. Clean or replace all safety signs if they cannot 
be clearly read and understood. They are there for your safety, 
as well as the safety of others. 

 Safety

CT16B / CT24B

Trailer Firewood Conveyor

Safety

8

Summary of Contents for CT16B

Page 1: ...OPERATOR S MANUAL Trailer Firewood Conveyor CT16B S NCT16B8 Up CT24B S NCT24B12 Up CT16B CT24B Document Number Z97123_En Rev Feb 2022...

Page 2: ...operation of this Wallenstein product requires that anyone using or maintaining the machine reads and understands the Safety Operation Maintenance information contained within the Operator s Manual Un...

Page 3: ...Height Adjustment 21 5 Conveyor Setup 22 6 Pre start Checks 23 6 1 Before Starting the Engine 23 6 2 Honda Engine 24 6 3 Vanguard Engine 25 6 4 Reduction Case Oil Level Check 28 7 Operating Instructi...

Page 4: ...tact Name Model Serial Number Delivery date I have thoroughly instructed the buyer on the equipment care adjustments safe operation applicable warranty policy and have reviewed the manuals Dealer Addr...

Page 5: ...STANDARDS PRESCRIBED UNDER THE CANADIAN MOTOR SAFTEY REGULATIONS IN EFFECT ON THE DATE OF MANUFACTUR E CE VEHICLE EST CONFORME A TOUTES LES NORMES QUI LUI SONT APPLICABLES EN VERTU DU REGLEMENT SUR LA...

Page 6: ...ne model and serial number and other important information VIN NLV MODEL Manufactured by Wallenstein Equipment Inc 7201 Line 86 Wallenstein ON N0B2S0 Canada TYPE OF VEHICLE TYPE DE VEHICLE TRA REM GAW...

Page 7: ...tion that if not avoided may result in minor or moderate injury It may also be used to alert against unsafe practices IMPORTANT To avoid confusing equipment protection with personal safety messages a...

Page 8: ...l who will be operating or performing maintenance Do not expect a person who does not understand operation and safety instructions to use the machine Untrained operators are not qualified and can crea...

Page 9: ...ing clothing loose or uncovered long hair jewelry and loose personal articles These can get caught in moving parts Never walk under the conveyor Split wood falling from the conveyor can cause serious...

Page 10: ...rbon monoxide which is an odorless and deadly gas DO NOT place hands or feet near moving or rotating parts DO NOT choke carburetor to stop engine Whenever possible gradually reduce engine speed before...

Page 11: ...s the message how to avoid the hazard Hazard How to avoid the hazard Practicing good safety means becoming familiar with safety signs and warnings and being aware of the situations that require alertn...

Page 12: ...crushed in this area Keep hands clear of all moving parts 4 Warning Risk of serious injury or death if hands or limbs are caught in rotating parts Do not operate machine with out shields in place If...

Page 13: ...t have safety signs on them new signs must be applied Safety signs must always be replaced if they become damaged are removed or become illegible Safety signs are included in the product decal kit ava...

Page 14: ...nformation has been reviewed Review this information annually before the season start up Make these periodic reviews of safety and operation a standard practice for all equipment An untrained operator...

Page 15: ...hine 3 3 Job Site Familiarization It is the responsibility of the operator to be thoroughly familiar with the work site prior to starting Prevent the chance or possibility of problems or accidents by...

Page 16: ...veyor Chain 3 Chain Cleats 4 Conveyor Trough 5 Idler Pulley 6 Folding Frame Upper 7 Hand Winch 8 Folding Frame Lower 9 Toplink 10 Winch Cable 11 Wheels 12 Crank Jack 13 Honda GX120 or Vanguard 160 10V...

Page 17: ...r This lever controls the engine speed Move the lever side to side to increase or decrease engine rpm Always operate the engine with the throttle lever in the MAX position 00191 1 Fig 6 Throttle Lever...

Page 18: ...osition 3 OFF Position Recoil Starter Rope Pull the starter grip out lightly until resistance is felt then pull briskly in the direction of the arrow as shown below Return the starter grip gently 0044...

Page 19: ...Control The choke control lever has the following functions Choke closed Engine start Choke open Engine warm 01732 Fig 12 Engine choke control Recoil Starter Rope The engine is a rewind start Grip th...

Page 20: ...ng always keep the indicator in white zone on the decal 00450 Fig 15 Conveyor Angle Indicator 1 2 3 00451 Fig 16 Indicator Zones 1 Safe Working Angle white area 2 Approaching Unsafe Angle yellow area...

Page 21: ...ip violently causing serious injury or death Replace wire rope if damage is apparent W046 To Raise the Conveyor Angle Turn winch handle clockwise Listen for a loud clicking sound while raising 00271 F...

Page 22: ...ock IMPORTANT Failure to unlock hitch can cause damage as the conveyor is raised 00452 Fig 20 Hitch Lock Pin 4 Anchor the conveyor under the processor discharge by driving a 1 2 12 mm steel rod not su...

Page 23: ...and in good repair Do not wear loose fitting clothing or jewelry Tie back loose long hair 6 1 Before Starting the Engine CAUTION Hearing loss hazard Prolonged exposure to loud noise may cause permane...

Page 24: ...ing with a full tank helps to eliminate or reduce operating interruptions for refueling The fuel tank is located on the engine Avoid running the tank dry 00198 Fig 25 Fuel Filler Cap 6 2 3 Refueling H...

Page 25: ...aner Cover 3 Wing Nut 4 Paper Filter Element 5 Foam Filter Element 6 Gasket 6 3 Vanguard Engine 6 3 1 Oil Level Check Check engine oil level daily Check with the machine parked on level ground and the...

Page 26: ...extremely flammable and explosive Fire or explosion can cause severe burns bodily harm or death Keep fuel away from sparks open flame pilot lights heat and any other source of ignition CAUTION Fuel v...

Page 27: ...2 mm below bottom of filler neck to provide space for any fuel expansion Do not overfill 4 Install fuel fill cap securely and wipe up any spilled fuel 6 3 4 Engine Air Cleaner IMPORTANT Operating the...

Page 28: ...asher The oil level should be visible at the edge of the bolt hole 2 If the level is below the check hole edge remove the Filler Bolt 2 and washer The reduction case uses the same oil as the engine Ad...

Page 29: ...uitable protection while operating the machine W016 7 1 Honda Engine Starting Make sure the conveyor is set up to work and otherwise ready to run 1 Slide the fuel valve lever toward the block 2 to tur...

Page 30: ...putting to work 7 Once the engine is warm increase throttle as required Adjust engine speed to preferred conveyor off load speed 7 2 Vanguard Engine Starting IMPORTANT If the engine does not start af...

Page 31: ...nveyor frame 00444 Fig 39 E stop button Correct fault situation before restarting engine and resuming work 7 5 Rotate Wheels Move the conveyor sideways when the split wood stack height is up to the co...

Page 32: ...or instructions on wheel rotation Push the conveyor to the new position Block the wheels Check the position of the hopper end of the conveyor Make sure it is placed so split wood falls properly from t...

Page 33: ...X CT16B 41 105 4 cm CT24B 23 60 cm NOTE CT model shown in the illustration CT B model set up is the same Tongue Weight Adjusting Adjust tongue weight further for tow vehicle capability or preference u...

Page 34: ...n 7 Adjust conveyor chain tension See page 37 8 Check condition of hand winch and wire rope Replace wire rope if kinked worn or has broken strands 7 9 Transporting Unload the conveyor and clean off de...

Page 35: ...Clean off all dirt mud and debris 2 Turn fuel valve OFF on the engine 3 Add fuel stabilizer to the fuel tank 4 Grease conveyor drive bearings one grease gun shot for each bearing See page 37 5 If park...

Page 36: ...finished Do not use gasoline or diesel fuel when cleaning any parts Use a regular cleanser Use proper tools that are in good condition Make sure the procedure is understood before performing any serv...

Page 37: ...8 3 Honda Engine 8 3 1 Engine and Reduction Case Oil Change Refer to engine manual for procedure Change oil every six months or 100 hours 8 4 Grease Points Use a hand held grease gun for all greasing...

Page 38: ...e chain by tightening turning clockwise adjuster nuts 3 equally Refer to table above 4 Tighten the jam nuts 4 5 Tighten the sled bolts 5 8 6 Drive Belt Adjust Replace 8 6 1 Adjust Drive Belt Tension 1...

Page 39: ...on properly if exposed to oil or grease Apply a drop or two of SAE 30 engine oil to each bushing inside diameter and to the ratchet pawl pivot points Maintain a thin layer of marine grease on the gear...

Page 40: ...jammed with material Free up the chain Clear jammed material Drive or idler sprocket set screws have come loose allowing sprocket to move from side to side and bind Tighten set screws or repair sprock...

Page 41: ...pe 662 Pintle Heavy Conveyor Chain Drive Engine Direct drive Bottom sprocket Flight 2 5 cm High Serrated Dimensions1 Raised L x W x H 180 x 70 x 119 457 cm x 178 cm x 302 cm 260 x 74 x 174 660 cm x 18...

Page 42: ...ades by their head markings Imperial Bolt Torque Specifications Bolt Diameter Torque Value SAE Gr 2 SAE Gr 5 SAE Gr 8 lbf ft N m lbf ft N m lbf ft N m 1 4 6 8 9 12 12 17 5 16 10 13 19 25 27 36 3 8 20...

Page 43: ...event loose wheels broken studs or separation of wheels from axle Start all lug nuts onto the threads by hand Tighten lug nuts in stages following the pattern shown in the Wheel Lug Nut Torque table W...

Page 44: ...not cover the following 1 Normal maintenance or adjustments 2 Normal replacement of wearable and service parts 3 Consequen al damage indirect damage or loss of pro ts 4 Damages resul ng from Misuse n...

Page 45: ...15 E Stop Button 19 Job Site Familiarization 15 Operator Orientation 15 To the New Operator 15 Training 15 Fluids 36 Foreword 2 Delivery Inspection Report 4 Fuel engine Add 27 Fuel Level Checking 24 F...

Page 46: ...7 Signal Words 7 Safety Alert Symbol 7 Safety Notice Decals 6 Safety Rules 8 Safety Sign Locations 11 Safety Signs Safety Sign Locations 11 Safety signs installing 13 Safety Training 8 Serial number 5...

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Page 48: ...www wallensteinequipment com...

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