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8

 

Operating Problem 

Possible Cause 

Recommended Action 

4.2.2 Prolonged Operation in 
Reverse Direction 
 
 
 
 
 
4.2.3 Tip/Casing Clearances too 
Tight  
 

 
4.2.4 Drive-line adjusted 
Incorrectly  

 
4.2.5 Faulty Drive Motor  
 

The Walinga airlock operates in an counter-clockwise direction 
when 

viewed 

from driven end. Damage to rotor blades and tips 

due to prolonged operation in the opposite direction may cause 
jamming. The unit may need to be removed to assess rotor and 
casing damage - repair or replace.  
 

 
Re-set clearances between blade tips and casing as 
described in maintenance section.  

 

 
If fitted with chain/sprocket drive check tension, 
alignment and flexibility of links.  

 
Service drive motor.  
 

 

4.3 Air Blow-Back 

Restricts Feed Inlet 

4.3.1 Blade Tips and Casing  

 

 

 
 
 
4.3.2 Airlock Casing not 
Pressure-vented  
 

Note: Venting is not usually 
needed in free-flowing materials 
with high bulk densities eg cereal 
grain.  

 

 

 
Remove airlock and adjust tips to correct clearance as 
described in maintenance section.  
 

Excessive clearance causes operating problems including 
bridging and erratic flow. Prolonged operation with high 
clearances wears the casing unevenly - this will result in lower 
performance even after adjustment of tips.  

 

Quick test while operating  

a) Loosen vent plug in end plate - item  on diagram.  

(b) Operate airlock to transfer feed -first with plug in end plate 

and then removed.  

(c) Check whether flow improves with plug removed. If flow 

improves fit a pressure-vent kit.  

Custom-designed vented hoppers may be used for fine 
materials like milled meals.  

 

CAUTION; Both air AND excess feed may blowout of vent 
hole during test. KEEP YOUR FACE WELL CLEAR OF 
VENT HOLE.

 

 
4.4 Airlock Tip Or Flexible 
Tip Wiper Breaks (if 
applicable) 

4.4.1 Prolonged Operation in 
Reverse Direction of Rotation  

 

 
4.4.2 Tip Wiper Fouling on 
Blade Tips 

 
 
Airlock must operate in counter-clockwise direction when 
viewed from driven end. Change direction and service tips or 
flexible tip wiper if necessary.(only applicable if tip wiper is 
used)  
 
 
 
Re-adjust clearance of flexible tip wiper - see Maintenance 
Section 5 
 

Summary of Contents for AL 1314

Page 1: ...OPERATOR S MANUAL FOR DROP THROUGH ROTARY AIRLOCKS MODELS AL 1314 AL 1618 AL 2224...

Page 2: ...2...

Page 3: ...erZwaag 519 763 7000 ext 273 kevin vanderzwaag walinga com ORIGINAL PARTS SALES Ontario and Eastern Canada ext 224 parts canada walinga com Parts Department Fax 519 824 0367 Manitoba and Western Canad...

Page 4: ...6 2 5 Rotor bearings 6 3 SCHEDULED MAINTENANCE 6 3 1 Commissioning Period 6 3 2 Maintenance Recommendations 6 4 TROUBLESHOOTING 8 4 1 Rotor Grinds during Operation 7 4 2 Airlock Stalls or Motor Overl...

Page 5: ...KEY OPERATING GUIDELINES 2 1 Direction of Rotation The airlock rotor MUST MOVE COUNTER CLOCKWISE WHEN VIEWED FROM THE DRIVEN END Do not operate for extended periods in reverse direction PROLONGED OPER...

Page 6: ...pected Ensure that the grease box is fully packed with grease before replacing the cover 3 SCHEDULED MAINTENANCE The intervals suggested on the schedule below are typical only Adapt it to suit the exi...

Page 7: ...ay damage the rotor tips tip wiper casing and bearings Remove bearing cover plates at each end of the airlock Follow normal ball bearing replacement practices If equipped with tapered bearings ensure...

Page 8: ...orrect clearance as described in maintenance section Excessive clearance causes operating problems including bridging and erratic flow Prolonged operation with high clearances wears the casing unevenl...

Page 9: ...e damaged 3 8 socket driver to suit inch allen key Feeler Gauges 2 sets or Shim Metal Sheet of specified thicknesses Permanent Marker Pen Small Pry Bar 20 in 50 cm long 2 x 1 2 50mm x 13mm ring open e...

Page 10: ...teps for Each Blade Mark each blade with its number i e 2 3 etc as you work on it to ensure that none are missed 9 Adjust the Flexible Tip Wiper Each tip should contact the flexible tip wiper lightly...

Page 11: ...11...

Page 12: ...12 6 1 ROTARY AIRLOCK MODEL AL 1314 COMPONENTS...

Page 13: ...13 6 1 ROTARY AIRLOCK MODEL AL 1314 COMPONENTS CONT D...

Page 14: ...14 6 2 ROTARY AIRLOCK MODEL AL 1618 COMPONENTS...

Page 15: ...15 6 2 ROTARY AIRLOCK MODEL AL 1618 COMPONENTS CONT D...

Page 16: ...16 6 3 ROTARY AIRLOCK MODEL AL 2224 COMPONENTS...

Page 17: ...17 6 3 ROTARY AIRLOCK MODEL AL 2224 COMPONENTS CONT D...

Page 18: ...90 Electric Ave Wayland MI USA 49348 Tel 800 466 1197 Fax 616 877 3474 938 Glengarry Cres Fergus Ontario Canada N1M 2W7 Tel 519 787 8227 Fax 519 787 8210 70 3rd Ave N E Box 1790 Carman Manitoba Canada...

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