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WAGO I/O SYSTEM 750 XTR

750-606/040-000 Power Supply 24 VDC XTR for Ex i XTR Modules

Manual

Version 2.0.0

2.

Press the I/O module into the assembly until the I/O module snaps into the
carrier rail.

Figure 9: Snap the I/O Module into Place (Example)

With the I/O module snapped in place, the electrical connections for the data
contacts and power jumper contacts (if any) to the fieldbus coupler/controller or
to the previous or possibly subsequent I/O module are established.

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Summary of Contents for 750-606/040-000

Page 1: ...Manual WAGO I O SYSTEM 750 XTR 750 606 040 000 Power Supply 24 VDC XTR for Ex i XTR Modules Supply module 24 VDC Extreme For Intrinsically Safe XTR Modules Version 2 0 0 ...

Page 2: ... 0 571 8 87 84 45 55 E Mail support wago com Every conceivable measure has been taken to ensure the accuracy and completeness of this documentation However as errors can never be fully excluded we always appreciate any information or suggestions for improving the documentation E Mail documentation wago com We wish to point out that the software and hardware terms as well as the trademarks of compa...

Page 3: ... Packaging 11 2 2 Safety Advice Precautions 12 3 Device Description 15 3 1 View 17 3 2 Connectors 18 3 2 1 Data Contacts Local Bus 18 3 2 2 Power Jumper Contacts Field Supply 19 3 2 3 CAGE CLAMP Connectors 20 3 3 Display Elements 21 3 4 Operating Elements 21 3 5 Schematic Diagram 22 3 6 Technical Data 23 3 6 1 Device Data 23 3 6 2 Power Supply 24 3 6 3 Explosion Protection 25 3 6 4 Communication 2...

Page 4: ...s 44 6 2 2 Power Supply Units 47 7 Use in Hazardous Environments 48 7 1 Marking Configuration Examples 49 7 1 1 Marking for Europe According to ATEX and IECEx 49 7 1 2 Marking for the United States of America NEC and Canada CEC 53 7 2 Installation Regulations 56 7 2 1 Special Notes including Explosion Protection 56 7 2 2 Special Notes Regarding ANSI ISA Ex 58 List of Figures 59 List of Tables 60 ...

Page 5: ... O SYSTEM 750 XTR and in the manual for the used fieldbus coupler controller Consider power layout of the WAGO I O SYSTEM 750 XTR In addition to these operating instructions you will also need the system description Design Notes XTR Guidelines and Recommendations for Increasing Operational Safety and the manual for the used fieldbus coupler controller which can be downloaded at www wago com There ...

Page 6: ...l Injury Indicates a moderate risk potentially hazardous situation which if not avoided could result in death or serious injury Personal Injury Indicates a low risk potentially hazardous situation which if not avoided may result in minor or moderate injury Damage to Property Indicates a potentially hazardous situation which if not avoided may result in damage to property Damage to Property Caused ...

Page 7: ...bout this Documentation 7 750 606 040 000 Power Supply 24 VDC XTR for Ex i XTR Modules Manual Version 2 0 0 Additional Information Refers to additional information which is not an integral part of this documentation e g the Internet ...

Page 8: ...f paths and data files are marked in italic type e g C Program Files WAGO Software Menu Menu items are marked in bold letters e g Save A greater than sign between two names means the selection of a menu item from a menu e g File New Input Designation of input or optional fields are marked in bold letters e g Start of measurement range Value Input or selective values are marked in inverted commas e...

Page 9: ...nvironments All changes to the coupler or controller should always be carried out by qualified personnel with sufficient skills in PLC programming 2 1 3 Use of the 750 Series in Compliance with Underlying Provisions Fieldbus couplers controllers and I O modules found in the modular WAGO I O SYSTEM 750 receive digital and analog signals from sensors and transmit them to actuators or higher level co...

Page 10: ...aired by the user The following actions will result in the exclusion of liability on the part of WAGO Kontakttechnik GmbH Co KG Repairs Changes to the hardware or software that are not described in the operating instructions Improper use of the components Further details are given in the contractual agreements Please send your request for modified and new hardware or software configurations direct...

Page 11: ...posal of electrical and electronic equipment can be harmful to the environment and human health 2 1 4 1 2 Packaging Packaging contains materials that can be reused PPWD 94 62 EU and 2004 12 EU packaging guidelines apply throughout Europe Directives and laws may vary nationally Environmentally friendly disposal of the packaging protects the environment and allows sustainable and efficient use of re...

Page 12: ...ate protection against contact Prevent fire from spreading outside of the enclosure Offer adequate protection against UV irradiation Guarantee mechanical stability Restrict access to authorized personnel and may only be opened with tools Ensure disconnect and overcurrent protection The device is intended for installation in automation technology systems Disconnect protection is not integrated Conn...

Page 13: ...f the device Replace defective or damaged devices Replace defective or damaged device module e g in the event of deformed contacts Protect the components against materials having seeping and insulating properties The components are not resistant to materials having seeping and insulating properties such as aerosols silicones and triglycerides found in some hand creams If you cannot exclude that su...

Page 14: ...against electrostatic discharge per DIN EN 61340 5 1 3 When handling the devices please ensure that environmental factors personnel work space and packaging are properly grounded Use only direct current DC for insulation testing Both the system voltage and field voltage side are capacitively coupled to the DIN rail If an I O module is mounted on the DIN rail application of an AC voltage between th...

Page 15: ...rce via the CAGE CLAMP connectors and provides this potential to subsequent I O modules via the power contacts used as spring contacts Input and output voltages of the supply module are electrically isolated from each other Do not exceed maximum current via power contacts The maximum current available from the Power Supply 24 VDC Diagn for Ex i XTR Modules 750 606 040 000 is 1 A Greater currents c...

Page 16: ...y 24 VDC XTR for Ex i XTR Modules Manual Version 2 0 0 The I O module can be operated with all fieldbus couplers controllers of the WAGO I O SYSTEM 750 XTR Observe the instructions for mixed operation when used in mixed operation behind standard fieldbus couplers controllers ...

Page 17: ...e 3 Legend for Figure View No Explanation For details see Section 1 Marking possibility with Mini WSB 2 Status LEDs Device Description Display Elements 3 Data contacts Device Description Connectors 4 CAGE CLAMP connectors Device Description Connectors 5 Power jumper contacts Device Description Connectors 6 Release tabs Mounting Inserting and Removing Devices ...

Page 18: ...contacts which are available as self cleaning gold spring contacts Figure 2 Data Contacts Do not place the I O modules on the gold spring contacts Do not place the I O modules on the gold spring contacts in order to avoid soiling or scratching Pay attention to potential equalization from the environment The devices are equipped with electronic components that may be destroyed by electrostatic disc...

Page 19: ...d as spring contacts Figure 3 Power Jumper Contacts Table 4 Legend for Figure Power Jumper Contacts Contact Type Function 1 Spring contact Potential feed in Uo for field supply 2 Spring contact Potential feed in 0 V for field supply Do not exceed maximum current via power contacts The maximum current available from the Power Supply 24 VDC Diagn for Ex i XTR Modules 750 606 040 000 is 1 A Greater c...

Page 20: ...00 Power Supply 24 VDC XTR for Ex i XTR Modules Manual Version 2 0 0 3 2 3 CAGE CLAMP Connectors Figure 4 CAGE CLAMP Connectors Table 5 Legend for Figure CAGE CLAMP Connectors Designation Connector Function 24 V 1 Supply voltage 24 VDC 0 V 2 Supply voltage 0 V ...

Page 21: ...s Designation LED State Function Power supply status Input A Off No power supply at the infeed input Green Power supply is applied at the infeed input Power supply status Output B Green Power supply applied to the power jumper contacts Red Faulty or no power supply at the power jumper contacts Fault description see Section Process Image 3 4 Operating Elements The I O module 750 606 040 000 has no ...

Page 22: ...22 Device Description WAGO I O SYSTEM 750 XTR 750 606 040 000 Power Supply 24 VDC XTR for Ex i XTR Modules Manual Version 2 0 0 3 5 Schematic Diagram Figure 6 Schematic Diagram ...

Page 23: ...06 040 000 Power Supply 24 VDC XTR for Ex i XTR Modules Manual Version 2 0 0 3 6 Technical Data 3 6 1 Device Data Table 7 Technical Data Device Width 48 mm Height from upper edge of DIN rail 63 7 mm Depth 100 mm Weight 167 3 g Degree of protection IP20 ...

Page 24: ...erating temperature 40 55 C for ambient operating temperature 55 70 C 18 V 31 2 V 17 4 V 31 2 V 1 18 V 28 8 V 17 4 V 28 8 V 1 18 V 26 4 V 17 4 V 26 4 V 1 Fuse Electronic Power consumption Pmax 29 W Power loss Pl 5 W Rated surge voltage 1 kV Currentmax via power jumper contacts 1 A 2 Nominal output voltage via power jumper contacts 24 VDC 0 3 V Restart time after short circuit overload Approx 10 s ...

Page 25: ...24 VDC 0 3 V In 1 A 3 6 4 Communication Table 10 Technical Data Communication Data width 2 bits input voltage failure fuse triggered 3 6 5 Connection Type Table 11 Technical Data Field Wiring Wire connection CAGE CLAMP Cross section 0 25 mm 1 5 mm AWG 28 14 Stripped lengths 5 mm 6 mm 0 22 in Table 12 Technical Data Power Jumper Contacts Power jumper contacts Spring contact self cleaning hard gold ...

Page 26: ...air temperature storage 40 C 85 C Relative humidity 95 Elevation above sea level without temperature derating with temperature derating max 0 m 2000 m 2000 m 5000 m 0 5 K per 100 m 5000 m Resistance to harmful substances Acc to IEC 60068 2 42 and IEC 60068 2 43 Maximum pollutant concentration at relative humidity 75 SO2 25 ppm H2S 10 ppm Short term condensation acc class 3K7 IEC EN 60721 3 3 permi...

Page 27: ...040 000 I O module Conformity Marking CULUS UL61010 2 201 The following approvals are pending for the 750 606 040 000 I O module Korea Certification The following Ex approvals are pending for the 750 606 040 000 I O module TÜV 17 ATEX 196484 X II 3 G Ex ec IIC T4 Gc IECEx TUN 17 0005X Ex ia Ma I Ex ec IIC T4 Gc Ex ec ia Ga IIC T4 Gc Ex ia Da IIIC CULUS UL 12 12 01 for Use in Hazardous Locations ...

Page 28: ...au of Shipping DNV GL Temperature D cold test with 40 C 16 h Humidity B Vibration B vibration test with acceleration amplitude 5 0g EMC B Enclosure A LR Lloyd s Register PRS Polski Rejestr Statków More information about approvals Detailed references to the approvals are listed in the document Overview Approvals WAGO I O SYSTEM 750 which you can find via the internet under www wago com DOWNLOADS Do...

Page 29: ...ts EN 60079 0 2012 A11 2013 Group II electrical equipment Equipment requirements in the types of protection EN 60079 7 2015 Electrical equipment in e type of protection with ec level of protection EN 60079 11 2012 Equipment protection by intrinsic safety i IECEx Certificates of Conformity General Requirements IEC 60079 0 ed 6 Group II electrical equipment Equipment requirements in the types of pro...

Page 30: ...5g 6 ms 1000 shocks per axis and direction half sine EN 50155 EN 61373 Random vibration Category 1 classes A and B Shock 5g 30 ms Category 1 classes A and B Environmental Requirements EN 61850 3 Achieved EN 60721 3 1 1K5 except precipitation and ice formation EN 60721 3 3 3K7 except wind driven precipitation water and ice formation EN 60870 2 2 C3 except wind driven precipitation and ice formation...

Page 31: ...ge EN 61000 4 5 EN 60255 26 1 kV conductor conductor 2 kV conductor ground Conducted Disturbances Induced by High frequency Fields EN 61000 4 6 EN 60255 26 10 V 150 kHz 80 MHz Magnetic Fields With Electrical Frequencies EN 61000 4 8 EN 60255 26 300 A m continuous 1000 A m for 1 s Damped Oscillatory Magnetic Fields EN 61000 4 10 100 A m Voltage Dips Short term Interruptions and Voltage Fluctuations...

Page 32: ...18 EN 60255 26 IEEE C37 90 1 1 25 kV conductor conductor 2 5 kV conductor ground Voltage Dips Short term Interruptions and Voltage Fluctuations to DC Supply Inputs EN 61000 4 29 EN 60255 26 See section Power Supply Units Harmonics Shipbuilding Max 2 W DC 3 Veff AC 10 to 15th harmonic 10 1 for 15th to 100th harmonic 1 for 100th to 200th harmonic The list of ship certifications issued is available i...

Page 33: ... GHz 6 GHz 60 dB µV m AV 3 GHz 6 GHz Shipbuilding Class B 80 dB µV m 50 dB µV m QP 150 kHz 300 kHz 50 dB µV m 34 dB µV m QP 0 3 MHz 30 MHz 54 dB µV m QP 30 MHz 2 GHz 24 dB µV m QP 156 MHz 165 MHz Shipbuilding Class A 80 dB µV m 50 dB µV m QP 150 kHz 30 MHz 60 dB µV m 54 dB µV m QP 30 MHz 100 MHz 54 dB µV m QP 100 MHz 2 GHz 24 dB µV m QP 156 MHz 165 MHz Conducted Emission of Interference Line Conne...

Page 34: ... approval for EMC A or EMC B Table 20 Standards and Rated Conditions for Rail Applications EN 50155 Class Standard Compliance 4 1 Rated Operating Conditions 4 1 1 Altitude above sea level AX EN 50125 1 4 1 2 Ambient operating temperature TX 4 1 3 Shock and vibration 1A and 1B EN 61373 4 1 4 Relative humidity 95 coated PCBs 5 1 Power Supply 5 1 1 1 Master voltage fluctuations Minimum voltage 0 725 ...

Page 35: ...us bytes from the section Fieldbus Specific Design of the Process Data included in the description concerning the process image of the fieldbus coupler controller used Table 21 Input Bits Bit 1 Bit 0 S_out S_in S_in 0 24 V power supply is applied at the infeed input 1 No 24 V power supply at the infeed input S_out 0 24 V power supply applied to the power jumper contacts 1 No 24 V power supply at t...

Page 36: ...de contacts are sharp edged Handle the I O module carefully to prevent injury Do not touch the blade contacts Insert I O modules only from the proper direction All I O modules feature grooves for power jumper contacts on the right side For some I O modules the grooves are closed on the top Therefore I O modules featuring a power jumper contact on the left side cannot be snapped from the top This m...

Page 37: ...Do not work when devices are energized High voltage can cause electric shock or burns Switch off all power to the device prior to performing any installation repair or maintenance work Temperature range applies to normal operation XTR I O modules may be operated below 20 C but not wired and or reconnected 5 2 1 Inserting the I O Module 1 Position the I O module so that the tongue and groove joints...

Page 38: ...le into the assembly until the I O module snaps into the carrier rail Figure 9 Snap the I O Module into Place Example With the I O module snapped in place the electrical connections for the data contacts and power jumper contacts if any to the fieldbus coupler controller or to the previous or possibly subsequent I O module are established ...

Page 39: ... 5 2 2 Removing the Power Supply Module The power supply module has 2 release tabs 1 To remove the power supply module pull it out of the unit on both release tabs Figure 10 Removing the Power Supply Module Electrical connections for data or power jumper contacts are disconnected when removing the power supply module ...

Page 40: ...onnected to each CAGE CLAMP Do not connect more than one conductor at one single connection If more than one conductor must be routed to one connection these must be connected in an up circuit wiring assembly for example using WAGO feed through terminals 1 For opening the CAGE CLAMP insert the actuating tool into the opening above the connection 2 Insert the conductor into the corresponding connec...

Page 41: ... exceed maximum current via power contacts The maximum current available from the Power Supply 24 VDC Diagn for Ex i XTR Modules 750 606 040 000 is 1 A Greater currents can damage the power contacts When configuring the system ensure that this current is not exceeded If exceeded an additional 750 606 040 000 must be used Further information about explosion prevention Further information about expl...

Page 42: ...r Supply Concept Table 22 Legend for Figure Ex i XTR Power Supply Concept Pos Explanation 1 XTR fieldbus coupler controller 2 XTR I O modules 3 XTR supply Power Supply 24 VDC Diagn for Ex i XTR Modules 750 606 040 000 4 I O modules Ex i XTR 5 XTR end module 750 600 040 000 UF1 Field supply 1 24 VDC US System supply 24 VDC UF2 Field supply 2 24 VDC ...

Page 43: ...13 Overvoltage Categories Table 23 Legend for Figure Overvoltage Categories Pos Explanation 1 XTR fieldbus coupler controller 2 XTR filter module 3 XTR supply module Power Supply 24 VDC Diagn for Ex i XTR Modules 750 606 040 000 4 I O modules Ex i XTR 5 XTR end module Overvoltage categories and rated surge voltage see EN 61010 2 201 ...

Page 44: ...d operation field side power supply filters 750 624 040 001 Field Supply Filter 24 VDC HI NC XTR or power supply filters 750 626 040 000 Supply Filter 24 VDC HI XTR are generally to be used for XTR I O module groups Table 24 Filter Modules for 24V Power Supply Item No Designation Description 750 626 040 000 Power supply filter System and field supply with filtering 24 V 0 V 750 624 040 001 Field s...

Page 45: ...ersion 2 0 0 Figure 14 Power Supply Concept Example 1 Table 25 Legend for Figure Power Supply Concept Example 1 Pos Explanation 1 XTR fieldbus coupler controller 2 XTR filter module 750 626 040 000 3 XTR supply Power Supply 24 VDC Diagn for Ex i XTR Modules 750 606 040 000 4 I O modules Ex i XTR 5 XTR end module ...

Page 46: ...r Supply Concept Example 2 Table 26 Legend for Figure Power Supply Concept Example 2 Pos Explanation 1 XTR fieldbus coupler controller 2 XTR filter module 750 626 040 000 3 XTR filter module 750 626 040 000 or 750 624 040 001 4 XTR supply 750 606 040 000 Power Supply 24 VDC Diagn for Ex i XTR Modules 5 I O modules Ex i XTR 6 XTR end module ...

Page 47: ...upply The system power supply must be buffered to bridge power outages As the power demand depends on the respective node configuration buffering is not implemented internally To achieve power outages of 1 ms to 10 ms according to IEC61131 2 determine the buffering appropriate for your node configuration and structure it as an external circuit The power demand must be determined individually depen...

Page 48: ...in Zone 2 hazardous areas and shall be used in accordance with the marking and installation regulations The following sections include both the general identification of components devices and the installation regulations to be observed The individual subsections of the Installation Regulations section must be taken into account if the I O module has the required approval or is subject to the rang...

Page 49: ... Power Supply 24 VDC XTR for Ex i XTR Modules Manual Version 2 0 0 7 1 Marking Configuration Examples 7 1 1 Marking for Europe According to ATEX and IECEx Figure 16 Marking Example According to ATEX and IECEx Figure 17 Text Detail Marking Example According to ATEX and IECEx ...

Page 50: ...sure IIIC Explosion group of dust T135 C Max surface temperature of the enclosure without a dust layer Dc Equipment protection level EPL Mining I Equipment group Mining M2 Category High level of protection Ex Explosion protection mark d Type of protection Flameproof enclosure I Explosion group for electrical equipment for mines susceptible to firedamp Mb Equipment protection level EPL Gases II Equ...

Page 51: ...750 606 040 000 Power Supply 24 VDC XTR for Ex i XTR Modules Manual Version 2 0 0 Figure 18 Marking Example for Approved Ex i I O Module According to ATEX and IECEx Figure 19 Text Detail Marking Example for Approved Ex i I O Module According to ATEX and IECEx ...

Page 52: ...ithout a dust layer Dc Equipment protection level EPL Mining I Equipment Group Mining M2 M1 Category High level of protection with electrical circuits which present a very high level of protection Ex Explosion protection mark d Type of protection Flameproof enclosure ia Ma Type of protection and equipment protection level EPL Associated apparatus with intrinsic safety electrical circuits I Explosi...

Page 53: ... United States of America NEC and Canada CEC Figure 20 Marking Example According to NEC Figure 21 Text Detail Marking Example According to NEC 500 Table 29 Description of Marking Example According to NEC 500 Marking Description CL I Explosion protection gas group DIV 2 Area of application Grp A B C D Explosion group gas group op temp code T4 Temperature class ...

Page 54: ...d equipment protection level EPL Associated apparatus with intrinsic safety circuits for use in Zone 20 IIC Group T4 Temperature class Gc Equipment protection level EPL Figure 23 Text Detail Marking Example for Approved Ex i I O Module According to NEC 506 Table 31 Description of Marking Example for Approved Ex i I O Modules According to NEC 506 Marking Description CI I Explosion protection group ...

Page 55: ...tection mark nA Type of protection ia IIIC Type of protection and equipment protection level EPL Associated apparatus with intrinsic safety circuits for use in Zone 20 IIC Group T4 Temperature class Gc Equipment protection level EPL X Symbol used to denote specific conditions of use Gases Ex Explosion protection mark nA Type of protection ia Ga Type of protection and equipment protection level EPL...

Page 56: ...the printing when replacing components The product is an open system As such the product must only be installed in appropriate enclosures or electrical operation rooms to which the following applies Can only be opened using a tool or key Inside pollution degree 1 or 2 In operation internal air temperature within the range of 0 C Ta 55 C or 20 C Ta 60 C for components with extension number 025 xxx ...

Page 57: ...terface in particular Operating DIP switches coding switches or potentiometers Replacing fuses Wiring connecting or disconnecting of non intrinsically safe circuits is only permitted in the following cases The circuit is disconnected from the power supply The area is known to be non hazardous Outside the device suitable measures must be taken so that the rated voltage is not exceeded by more than ...

Page 58: ...cted to telephone networks or telecommunication cables WARNING The radio receiver module 750 642 may only be used to connect to external antenna 758 910 WARNING Product components with fuses must not be fitted into circuits subject to overloads These include e g motor circuits WARNING When installing I O module 750 538 Control Drawing No 750538 in the manual must be strictly observed Additional In...

Page 59: ...age Categories 43 Figure 14 Power Supply Concept Example 1 45 Figure 15 Power Supply Concept Example 2 46 Figure 16 Marking Example According to ATEX and IECEx 49 Figure 17 Text Detail Marking Example According to ATEX and IECEx 49 Figure 18 Marking Example for Approved Ex i I O Module According to ATEX and IECEx 51 Figure 19 Text Detail Marking Example for Approved Ex i I O Module According to AT...

Page 60: ... 17 Climatic and Mechanical Environmental Conditions and Shipbuilding 30 Table 18 EMC Immunity to Interference 31 Table 19 EMC Emission of Interference 33 Table 20 Standards and Rated Conditions for Rail Applications EN 50155 34 Table 21 Input Bits 35 Table 22 Legend for Figure Ex i XTR Power Supply Concept 42 Table 23 Legend for Figure Overvoltage Categories 43 Table 24 Filter Modules for 24V Pow...

Page 61: ...WAGO I O SYSTEM 750 XTR 61 750 606 040 000 Power Supply 24 VDC XTR for Ex i XTR Modules Manual Version 2 0 0 ...

Page 62: ...WAGO Kontakttechnik GmbH Co KG Postfach 2880 D 32385 Minden Hansastraße 27 D 32423 Minden Phone 49 571 887 0 Fax 49 571 887 844169 E Mail info wago com Internet www wago com ...

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