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Operating manual Pneumatic double diaphragm pump ZIP52 (PF Eco) Finishing
8 Cleaning and Maintenance

38

Order number 2332848 | Edition 08/2020

8 CLEANING AND MAINTENANCE

8.1 CLEANING

8.1.1 Cleaning Personnel

Cleaning work should be undertaken regularly and carefully by qualified and trained
personnel. They should be informed of specific hazards during their training.
The following hazards may arise during cleaning work:

– risk to health from inhaling solvent vapors,
– use of unsuitable cleaning tools and aids.

8.1.2 Decommissioning and Cleaning

The device should be cleaned for maintenance purposes, etc. Ensure that no remaining
product dries on and sticks to the device.

1. Interrupt the work sequence in accordance with Chapter Pressure Relief / Work

2. Carry out basic flushing in accordance with Chapter Basic Flushing [

3. Empty system in a controlled manner according to Chapter Emptying Pump [

4. Service spray gun in accordance to its operating manual.

5. Clean and check the suction system and the suction filter.

6. Clean the outside of the system.

7. Fully assemble the system.

8. Fill the system with flushing agent in accordance with Chapter Filling the Empty Pump

8.1.3 Long-term Storage

If storing the system for a prolonged period of time, thorough cleaning and corrosion
protection are necessary. Replace the water or solvent in the product pump with a suitable
preserving oil.

1. Carry out decommissioning and cleaning (steps 1 to 7) in accordance with Chapter

Decommissioning and Cleaning [

2. Fill the system with preservation agent in accordance with Chapter Filling the Empty

3. Empty the system in a controlled manner in accordance with Chapter Emptying Pump

41] and seal the openings.

8.2 MAINTENANCE

8.2.1 Maintenance Personnel

Maintenance work should be undertaken regularly and carefully by qualified and trained
personnel. They should be informed of specific hazards during their training.
The following hazards may arise during maintenance work:

– risk to health from inhaling solvent vapors,
– use of unsuitable tools and aids.

A skilled person must ensure that the device is checked for being in a reliable state after
maintenance work is completed.

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Summary of Contents for ZIP52 Finishing

Page 1: ...ishing Translation of the original operating manual II 2 G Ex h IIB T4 Gb X For professional use Always observe the information in this manual particularly the safety instructions and the warning instructions Store the manual in a safe place Edition 08 2020 ...

Page 2: ......

Page 3: ...e Operator 13 4 2 Safety Instructions for the Personnel 14 5 Description 19 5 1 Components of ZIP52 Finishing 19 5 2 Components of ZIP52 PF Eco Finishing 19 5 3 Mode of Operation 19 5 4 Protective and Monitoring Equipment 20 5 5 Scope of Delivery 20 5 6 Data 20 6 Assembly and Commissioning 28 6 1 Training of Assembly Commissioning Personnel 28 6 2 Storage Conditions 28 6 3 Installation Conditions ...

Page 4: ... Due to Breakage 49 11 Function Test after Repair Work 51 12 Disposal 52 12 1 Device 52 12 2 Consumable products 52 13 Accessories 53 14 Spare Parts 55 14 1 How Can Spare Parts Be Ordered 55 14 2 Notes on Using Spare Parts 55 14 3 ZIP52 Finishing 56 14 4 ZIP52 PF Eco Finishing 58 14 5 ZIP52 Pump Metallic 60 14 6 ZIP52 Pump Conductive Acetal 62 14 7 ZIP Motor 64 14 8 Trolley Frame Set and Wheel Set...

Page 5: ...nstructions fall into the following categories DANGER Immediate risk of danger Non observance will result in death or serious injury WARNING Potential danger Non observance may result in death or serious injury CAUTION Potentially dangerous situation Non observance may result in minor injury NOTICE Potentially dangerous situation Non observance may result in damage to property Info Provides inform...

Page 6: ...ish 2332848 Spanish 2335762 French 2335763 Russian 2357257 Italian 2332849 Swedish 2341254 Additional languages upon request or at www wagner group com 1 5 ABBREVIATIONS Order no Order number ET Spare part K Marking in the spare parts lists Pos Position Stk Number of pieces DH Double stroke SSt Stainless steel 2K Two components Al Aluminum FFC Fine Flow Controller PP Polypropylene POM Polyoxymethy...

Page 7: ...as the neces sary protective devices and measures Electrician Can assess the work assigned to him her and detect possible hazards based on his her technical training knowledge and experience in rele vant provisions Skilled person in accordance with TRBS 1203 2010 Revision 2012 A person who based on his her technical training experience and re cent vocational experience has sufficient technical kno...

Page 8: ...ed under the following conditions 4 Use the device only to work with the materials recommended by WAGNER 4 Do not deactivate safety fixtures 4 Use only WAGNER original spare parts and accessories 4 The operating personnel must be trained on the basis of this operating manual 4 Follow the instructions in the operating manual 2 3 FOR USE IN POTENTIALLY EXPLOSIVE AREAS The device can be employed in e...

Page 9: ...erials of Paint wetted Parts Wear caused by abrasive working materials is not covered by the warranty Typical applications Application Finishing Finishing SSt Eco Finishing Finishing POM Furniture industry Kitchen manufacturers Joinery Window factories Steel processing industry Construction of vehicles Shipbuilding Signs and definitions recommended limited suitability not suitable 2 5 MISUSE Misus...

Page 10: ...x Ignition protection h Ignition protection for non electrical devices IIB Explosion group T4 Maximum surface temperature 135 C 275 F with drying protection active Gb Zone 1 high safety level X Special notes see Chapter Identification X 8 10 3 2 IDENTIFICATION X The maximum surface temperature corresponds to the permissible product temperature This and the permissible ambient temperature can be fo...

Page 11: ...escaped Air in the pumped liquid can be caused by damaged diaphragms 4 Avoid operating the pump with damaged diaphragms 4 Periodically check that the pump is working smoothly paying special attention to the presence of air in the pumped fluid Filling and emptying Ignitable gas mixtures can form in the fluid section or product hoses if the pump must be emptied for maintenance and or repair purposes...

Page 12: ...2 Order number 2332848 Edition 08 2020 1 Manufacturer 7 Pump ratio 2 Device type 8 DH flow rate 3 CE identification 9 Max product temperature 4 Indication of origin 10 Article number 5 Max product pressure 11 Model year serial number 6 Max air pressure 12 Read the operating manual before use ...

Page 13: ...roblems 4 Decommission if device poses a danger or is damaged 4 Must be de energized before work is commenced 4 Secure the device against being switched back on without authorization 4 Inform personnel about planned work 4 Observe electrical safety regulations 4 Ground all devices to a common grounding point 4 Only operate the device with a properly installed socket with a protective ground wire c...

Page 14: ... Personnel Qualifications Danger due to incorrect use of device Risk of death due to untrained personnel 4 Ensure that the operating personnel has been instructed by the operator in accordance with the operating manual and the operating instructions The device must only be operated maintained and repaired by trained personnel Refer to the operating instructions for information about the required p...

Page 15: ...vices must be checked by experts e g WAGNER service technician at least every 12 months for their work safe condition in accordance with DGUV regulation 100 500 Chapter 2 29 and Chapter 2 36 4 For shut down devices the examination can be suspended until the next start up In the event of skin injuries caused by lacquer or flushing agents 4 Note the lacquer or flushing agent that you have been using...

Page 16: ...re that the hoses are never used to pull or move the device 4 The electrical resistance of the product hose measured at both valves must be less than 1 MΩ 4 Suction hoses may not be subjected to pressure Several liquids have a high expansion coefficient In some cases their volume can rise with consequent damage to pipes fittings etc and cause fluid leakage When the pump sucks liquid from a closed ...

Page 17: ...only moistened cloths and brushes Never use abrasive agents or hard objects and never spray cleaning agents with a gun Cleaning the device must not damage it in any way 4 Ensure that no electric component is cleaned with or immersed into solvent 4 2 6 Touching Hot Surfaces Danger due to hot surfaces because of hot coating products Risk of burn injuries 4 Only touch hot surfaces if you are wearing ...

Page 18: ...uation 4 Switch off the energy and compressed air supply 4 Disconnect the control unit from the mains 4 Observe the operating and service manual for all work 4 2 8 Protective and Monitoring Equipment Danger due to removal of protective and monitoring equipment Danger to life and equipment damage 4 Protective and monitoring equipment must not be removed modified or rendered unusable 4 Regularly che...

Page 19: ...amper 5 2 COMPONENTS OF ZIP52 PF ECO FINISHING B_04051 4 3 2 5 1 1 Pump pressure regulator 4 Product return valve 2 Atomizing air pressure regulator 5 Compressed air connection 3 Material filter 5 3 MODE OF OPERATION The double diaphragm pump is driven with compressed air A pneumatic manifold alternates in supplying two diaphragms with compressed air Diaphragm motion is created in this manner The ...

Page 20: ...ntroller FFC for ZIP52 Finishing Product filter for ZIP52 Eco Finishing Frame for ZIP52 Eco Finishing Connection elements The standard equipment includes 1 See Chapter EU Declaration of Conformity 8 71 Declaration of Conformity 1 2332847 Operating manual in German 1 See Chapter Languages 8 6 Operating manual in the local language The delivery note shows the exact scope of delivery Accessories see ...

Page 21: ...ncentration 5 10 mg m 5 Humidity Pressure dew point 7 C 4 Oil content 5 mg m Minimum air inlet pressure MPa bar psi 0 15 1 5 22 0 10 1 0 15 Maximum air inlet pressure MPa bar psi 0 8 8 116 Air inlet connection plug BSP R 1 4 F ø 8 mm Maximum suction height 1 2 m ft 4 8 15 7 2 8 9 2 Maximum solid body size 5 mm Inches 2 0 0 08 Sound pressure equivalent of 50 cycles min 5 bar 3 5 dB A 73 Sound press...

Page 22: ...s start condition empty pump dry valves 3 LqA 10s 4 ISO 3744 5 Technical data applies to the pump without a filter connected WARNING Exhaust air containing oil Risk of poisoning if inhaled 4 Provide compressed air free from oil and water 5 6 3 Dimensions and Connections ZIP52 B_04046 B C A E F G G D x4 H Pos mm inch Pos mm inch A 280 11 02 E 360 14 17 B 189 7 44 F 158 6 22 C 15 0 59 G 21 0 83 D ø ...

Page 23: ...atic double diaphragm pump ZIP52 PF Eco Finishing 5 Description Order number 2332848 Edition 08 2020 23 ZIP52 on trolley B_04047 B A C D E Pos mm inch Pos mm inch A 520 20 47 D 930 36 61 B 481 18 94 E 720 28 35 C 1015 39 96 ...

Page 24: ...manual Pneumatic double diaphragm pump ZIP52 PF Eco Finishing 5 Description 24 Order number 2332848 Edition 08 2020 ZIP52 PF B_04048 A D B C Pos mm inch Pos mm inch A 405 15 94 C 940 37 01 B 335 13 19 D 602 23 70 ...

Page 25: ... 5 Description Order number 2332848 Edition 08 2020 25 5 6 4 Performance Diagrams Example 8 bar 6 bar 4 bar 8 b a r 6 bar 4 bar B_00301 1 2 3 4 1 Product pressure in bar MPa psi 3 Air consumption in nl min scfm 2 Stroke frequency in DH min 4 Flow rate of water in l min gpm ...

Page 26: ...B Characteristic curve for air pressure 5 bar 0 5 MPa 73 psi 4 Flow rate of water in l min gpm C Characteristic curve for air pressure 4 bar 0 4 MPa 58 psi Diagram ZIP52 PF 8 0 0 8 116 4 0 0 4 58 2 0 0 2 29 0 0 30 7 92 25 6 60 20 5 28 15 3 96 10 2 64 5 1 32 0 bar MPa psi nl min scfm l min gpm 10 1 0 145 B_04033 250 8 9 200 7 1 150 5 4 100 3 6 50 1 8 6 0 0 6 87 A A B B C C 1 3 4 1 Product pressure ...

Page 27: ...ts above refer to the aluminium version with stainless steel valves without an attached filter 5 6 5 Operating Elements B_06955 1 1 2 3 4 5 3 6 1 Return valve 4 Pump pressure regulator ZIP52 2 Pump pressure regulator ZIP52 PF 5 Product pressure regulator ZIP52 3 Atomizing air pressure regulator 6 Compressed air connection valve ZIP52 ...

Page 28: ...on free from vibrations and with a minimum of dust The device must be stored in closed rooms The air temperature at the storage location must be between 20 C and 60 C 4 F and 140 F The relative air humidity at the storage location must be between 10 and 95 without condensation 6 3 INSTALLATION CONDITIONS The air temperature at the installation site must be in a range between 0 C and 40 C 32 F and ...

Page 29: ...air double hose to the corresponding connections Properly connect the product hose and air hose Connect a suitable spray gun to the other end of the double hose For pumps installed in areas subject to explosion hazards all hoses and pipes must be made of conductive material and must be grounded All hoses pipes and components connected to the supply line must be designed to operate at the pump s ma...

Page 30: ... Danger to life from injection of product 4 Ensure that the hose material is chemically resistant to the sprayed products 4 Ensure that the spray gun fittings and product hose between the device and the spray gun are suitable for the pressure generated in the device 4 Ensure that the following information can be seen on the high pressure hose 4 Manufacturer 4 Permissible operating pressure 4 Date ...

Page 31: ... MΩ 4 Spraying stand Alternative Spray booth 16 mm AWG6 5 Floor static dissipative 6 Product tank 6 mm AWG10 7 Pump 4 mm AWG12 Info Safe operation of the pump is only guaranteed with a grounding connection Connect all grounding cables using a short and direct route B_04049 1 Remove the crimp connection delivered with the pump 2 Crimp the grounding cable on the connection and screw it back onto the...

Page 32: ...NOTICE Impurities in the spraying system Spray gun blockage products harden in the spraying system 4 Flush the spray gun and paint supply with a suitable flushing agent before commissioning Emergency stop see Chapter Emergency Stop 8 34 6 7 1 Preparation Before every commissioning the following points should be observed as laid down in the operating manual 1 Secure spray gun with safety lever 2 Ch...

Page 33: ...until maximum pressure is reached Maintain the pressure for 3 minutes and check all connection points for leaks 2 Carry out pressure relief in accordance with Chapter Pressure Relief Work Interruption 8 35 6 7 4 Verifying a Safe Operational Condition A skilled person must check to ensure that the device is in a reliable state after it is assembled and commissioned This includes 4 Carry out safety ...

Page 34: ...is installed ZIP52 PF Eco Finishing An air cut off valve must be provided by the user 2 Open the return valve 5 and or the delivery devices valves or guns B_06949 8 1 3 2 3 8 1 5 4 5 6 6 7 7 9 9 A B A closed B open 7 3 TASKS Ensure that commissioning is carried out in accordance with Chapter Commissioning 8 32 1 Carry out a visual inspection Personal protective equipment grounding and all devices ...

Page 35: ... high as 3 bar or even higher The atomizing air pressure must be set to 1 2 5 bar depending on the lacquer characteristics To obtain perfect atomization and to avoid spray mist the lowest possible atomizing air pressure must be used In some cases the spray gun must be provided with a very low product pressure and a very high atomizing air pressure Carefully choose the appropriate atomizing cap for...

Page 36: ... flushing Regular flushing cleaning and maintenance ensures the pump s high conveying and suction capacity The cleaning and flushing agents used must be compatible with the working material WARNING Incompatibility of cleaning flushing agent and working medium Risk of explosion and danger of poisoning by toxic gases 4 Examine the compatibility of the flushing and cleaning agents and working media o...

Page 37: ...nozzle into the tank 7 and open it 2 Slowly open pressure regulator 1 3 Rinse until clean flushing agent flows from the spray gun 4 Close the pressure regulator 1 5 When there is no pressure remaining in the system close the spray gun 6 Secure the spray gun 7 Dispose of the contents of the tank 7 according to the local regulations In case of start up problems 1 Close the air cut off valve 4 2 Turn...

Page 38: ... suction system and the suction filter 6 Clean the outside of the system 7 Fully assemble the system 8 Fill the system with flushing agent in accordance with Chapter Filling the Empty Pump 8 42 8 1 3 Long term Storage If storing the system for a prolonged period of time thorough cleaning and corrosion protection are necessary Replace the water or solvent in the product pump with a suitable preserv...

Page 39: ...nsured that the device is in the following state before carrying out any work on it Flush and clean the system according to Chapter Decommissioning and Cleaning 8 38 Relieve the pressure from the pump product hose and spray gun Secure spray gun with safety lever Interrupt the air supply Depending on the operation disconnect the product and air side connection pipes Remove the pump from the base or...

Page 40: ...es between product pressure generator and application device is reduced due to environmental influences even when handled correctly 1 Check hoses pipes and couplings every day and replace if necessary 2 Before every commissioning check all connections for leaks 3 Additionally the operator must regularly check the complete hoses for wear and tear as well as for damage at intervals that he she has s...

Page 41: ...ool off B_06949 8 1 3 2 3 8 1 5 4 5 6 6 7 7 9 9 A B A closed B open 1 Visual check personal safety equipment grounding and all devices ready to use 2 Place an empty grounded collection tank 7 under the return tube 6 3 Place the suction hose in an empty grounded tank 8 4 Close the pump pressure regulator 1 and atomizing air pressure regulator 3 0 MPa 0 bar 0 psi Emptying via return line 1 Open retu...

Page 42: ...s of the tank 7 according to the local regulations 8 2 6 Filling the Empty Pump WARNING Gas mixtures can explode if there is an incompletely ﬁlled pump Danger to life from flying parts Ignition of potentially explosive surrounding atmosphere 4 Empty and fill the device slowly and in a controlled manner 4 Avoid potentially explosive atmosphere in the surroundings B_06949 8 1 3 2 3 8 1 5 4 5 6 6 7 7...

Page 43: ...k Interruption 8 35 16 Dispose of the contents of the tank 7 according to the local regulations If the pump doesn t start up carry out the following steps 1 Close the air cut off valve 4 2 Turn the pressure regulator 1 counterclockwise 0 bar pressure 3 Open the air cut off valve 4 4 Turn the pressure regulator 1 clockwise until the pump starts If necessary repeat the operation several times 8 2 7 ...

Page 44: ...o place Do not push the filter downwards any further to avoid damaging it Reposition the filter cup making sure that the PTFE seal is in the perfect position Then screw the union nut tight 8 2 7 3 Filter ZIP52 Eco Finishing 3 4 5 6 1 2 B_04053 To clean the filter of the ZIP52 Eco Finishing device simply remove the upper cover 1 from the filter housing 2 by unscrewing it then unscrew the filter s l...

Page 45: ...e new diaphragm with its internal disc and properly fasten it to the relevant external disc 2 Remove the shaft from the bench vice and put it in the motor block Grease the shaft inside and outside beyond the underside of the motor block Thereby move the shaft into different positions See Chapter Spare Parts 8 55 3 Mount the inner diaphragm disc the diaphragm and the outer disc and tighten them pro...

Page 46: ...ismount the pressure side cover and remove the reversing valve 2 To clean it blow the housing cavity of the reversing valve out with a jet of compressed air wear safety goggles 3 Install the new reversing valve When doing so apply the correct torque see figure in Chapter Replacing the Diaphragm Due to Breakage 8 49 Mount the valve slider on one of the stroke stop positions There are four possible ...

Page 47: ...the atmosphere Check the suction tube Replace it if necessary The product flow is irregular or de creases during work Suction problems Check the suction tube to see if it is partially clogged Replace it if necessary Conveying problems Partial clogging of the delivery line or the paint hose Clean or replace Non return valves are leaking Contamination or wear in the non return valves Check the non r...

Page 48: ...l work on the device and in the event of work interruptions 4 Relieve the pressure from the spray gun product hoses and all devices 4 Secure the spray gun against actuation 4 Switch off the energy and compressed air supply 4 Disconnect the control unit from the mains 4 Observe the operating and service manual for all work Before Repair Work It should be ensured that the device is in the following ...

Page 49: ...ting tasks wearing gloves 10 5 ASSEMBLY OF THE DEVICE In Chapter Spare Parts 8 55 the order numbers for device spare parts can be found as well as for wearing parts such as seals 1 Defective parts O rings and seal sets must always be replaced 2 Use greases and glues in accordance with Chapter Spare Parts 8 55 3 Observe torque specifications in Chapter Spare Parts 8 55 Assembly Aids Order no Quanti...

Page 50: ... of the reversing valve out thoroughly with a jet of compressed air wear safety goggles 5 Check the condition of the reversing valve If necessary replace 6 Grease feeler pins 5 7 Reassemble all parts described in section 3 and ensure that the sealing lips are correctly aligned see Chapter Spare Parts 8 55 exploded view 8 Grease feeler pins 5 with lip seal 4 once more from outside 9 Put the reversi...

Page 51: ...e pump to the air supply 6 bar 2 To perform a tightness check on the device the product pressure with the flushing agent is slowly increased in increments until the maximum pressure indicated on the type plate is reached 3 Close pump outlet 4 Allow to stand in this position for 0 5 1 minute and listen for audible blowing off 5 When the air supply is turned off a drop in pressure must be watched fo...

Page 52: ... When the devices must be scrapped please differentiate the disposal of the waste materials The following materials have been used Stainless steel Aluminum Elastomers Plastics Carbide 12 2 CONSUMABLE PRODUCTS Consumable products lacquers adhesives flushing and cleaning agents must be disposed of in accordance with all applicable legal requirements ...

Page 53: ...32848 Edition 08 2020 53 13 ACCESSORIES 4 6 12 12 14 15 8 3 1 2 11 11 9 16 13 10 5 7 B_04054 Pos K Order no Designation 1 U760 00 ZIP52 Finishing aluminium 1 U765 00 ZIP52 Finishing stainless steel 1 U773 00 ZIP52 Finishing POM acetal 2 U731 00 ZIP52 PF Eco Finishing 3 S419 00G Low pressure double hose ...

Page 54: ... HP 4 V1070203xx3 Spray gun Pilot Premium HP 4 V1070404xx3 Spray gun Pilot Premium HVLP PLUS 4 V1070603xx3 Spray gun Pilot Premium HVLP 5 T406 00 Suction hose stainless steel complete 6 H401 07 Filter disk 7 T453 03 Air suction filter 8 H206 03 Spring 9 S402 06A Solvent resistant suction hose 10 T420 00 Suction tube stainless steel 11 E0107 03 Contact clamp stainless steel 12 R601 00 Hose clamp 13...

Page 55: ...king in the following spare parts lists Wearing parts Wearing parts are not included in the warranty included in service set not part of the standard equipment but available as a special accessory Explanation of order no column Item not available as spare part Position does not exist 14 2 NOTES ON USING SPARE PARTS DANGER Incorrect maintenance repair Danger to life and equipment damage 4 Only a WA...

Page 56: ...8 13 12 10 10 2 5 7 20 21 8 37 38 U765 00 U765 00 31 32 29 30 35 25 26 28 34 40 39 19 21 33 43 B_04055 Pos K Stk Order no Order no Order no Designation 1 1 U760 00 U765 00 U773 00 DDP ZIP52 2 1 T0180 00A T0180 00AI T0180 L0AI FFC 14 0 5 8 bar pneum alu minium Al 3 1 E3105 62 Zip52 pump bracket 4 1 E3106 62 Mounting plate for FFC 5 1 M208 04 B274 03 Hose connection 1 2 x16 6 1 M247 00 MF reducer 1 ...

Page 57: ...g 1 4 20 4 9900312 Screw M6x20 21 8 9920103 Washer A6 4 DIN 125 22 1 T139 01 Air manifold 23 3 M404 00 Hollow screw 24 1 M250 00 MF reducer 3 8 1 4 25 1 M239 00 Reducing fitting 1 4 A 1 4 I 26 1 M101 00 Ball valve FM 1 4 27 3 9971448 O ring 28 1 S455 07A Paint reducer air pipe 29 3 S455 07 Pressure gauge reducer pipe 30 1 M354 00 Revolving quick fitting L 1 4 x4 31 1 M204 14A Extension MF 1 4 32 3...

Page 58: ... 14 4 ZIP52 PF ECO FINISHING 4 6 26 26 27 28 14 25 12 21 22 23 15 8 3 1 11 17 9 16 18 13 10 2 24 24 23 5 7 7 7 20 19 B_04056 29 Pos K Stk Order no Designation 1 1 U731 00 ZIP52 PF Eco Finishing 2 1 E3112 62 Mounting plate for Zip52 3 2 E111 92b Leg ZIP52 Eco 4 4 R211 07 Closure cap D20 5 2 P123 00E Compressed air regulator 1 4 ...

Page 59: ...1 2 12 1 M109 00 Ball valve MF 1 4 13 1 S401 00 Return hose D8 14 8 K564 72 Contact washer 15 0 3 m S103 07N Hose nylon D8 16 1 M215 04 Screw fitting elbow MM 1 4 17 1 M618 62 Fitting 3 8 1 4 18 1 T4005 00ALS LP ZIP Filter PN15 G1 4 CS 19 1 M631 62 Fitting 1 2 20 1 M623 12 Plug 1 4 21 1 9992265 Male stud elbow MF 1 4 22 4 9900312 Screw M6x20 23 8 9920103 Washer A6 4 DIN 125 24 8 9910204 Self locki...

Page 60: ... 11 2 5 7 19 18 20 21 5 Nm 3 7 lbft 12 Nm 8 8 lbft 5 Nm 3 7 lbft 10 14 22 23 24 25 5 Nm 3 7 lbft 11 11 Pos K Stk ZIP52 Aluminum Order no ZIP52 Stainless steel Order no ZIP52 PF Aluminum Order no Designation 1 1 F184 01 F188 03 F184 01 Suction manifold left 2 1 F185 01 F189 03 F185 01 Delivery manifold left 3 2 F834 07R Outer diaphragm disc 4 2 F978 01 F192 03 F978 01 Diaphragm cover ...

Page 61: ...6x35 9 12 9910204 Self locking nut M6 10 8 9910204 Self locking nut M6 11 20 9920103 Washer A6 4 12 1 K1012 62 Screw 13 2 K1041 62 Rivet 14 12 K1044 62 Screw 15 Plug 1 2 16 1 T6103 00 T6103 00S Motor 17 4 T6105 00 ZIP52 valve unit 18 1 Y622 00A Cable lug 19 1 Cover plate ZIP52 ATEX 20 2 Round type plate 21 1 B0177 14A Reducing fitting 22 4 K805 03 Ball 3 4 23 4 B0148 03A Seat 24 4 L206 05 O ring 2...

Page 62: ...IVE ACETAL B_04063 2 1 3 4 5 7 8 9 11 10 13 14 16 19 20 21 17 22 23 24 4 5 Nm 3 3 lbft 12 Nm 8 8 lbft 7 Nm 5 2 lbft 25 2 4 5 Nm 3 3 lbft 11 12 18 27 Pos K Stk Order no Designation 1 U773 00 DDP ZIP52 1 1 F833 07G A Suction manifold left 2 1 F859 07G Delivery manifold left 3 2 F834 07D External diaphragm disc 4 2 F831 07G A Conductive diaphragm cover ...

Page 63: ... 6x18 12 1 K1012 62 Screw 13 2 K1041 62 Rivet 14 12 K1043 62 Screw M6x45 16 1 T6103 00 Motor 17 4 T6105 00 Valve unit 18 1 Y622 00A Cable lug 19 1 Cover type plate 20 2 Round type plate 21 1 Fitting 22 4 K805 03 Ball 3 4 23 4 B0148 03A Seat 24 4 L206 05 O ring 25 2 F856 07D Ball guide 26 1 9992831 Loctite 542 27 1 K558 62 Washer wearing parts Included in service set Included in O ring set of produ...

Page 64: ...n 08 2020 14 7 ZIP MOTOR 4 6 12 14 15 8 3 1 11 17 9 16 18 13 10 2 5 7 20 19 2 Nm 1 5 lbft 2 Nm 1 5 lbft 3 5 Nm 2 6 lbft B_04027 21 21 3 3 1 1 21 21 Pos K Stk Zip 52 Order no ZIP 52 PF Order no Designation 1 T6103 00 T6103 00S Motor 1 2 B0146 04 Feeler pin 2 2 B0147 71 Inner diaphragm disc 3 1 B0150 03 B0150 03S Shaft ...

Page 65: ...st side 7 1 T6103 00A Motor block with safety valve 8 1 G925 06 Reversing valve seals 9 1 G7020 06 Pressure cover seals 10 1 H618 07 Silencer 11 4 K1038 62 Screw 12 6 K1039 62 Screw 13 2 L470 06 Lip seal 14 2 L471 06 Lip seal 15 1 P4003 00 Reversing valve 16 1 See pos 7 Safety valve 17 1 2416550 Side label 18 4 K1040 03 Screw 19 4 3155401 Contact washer 20 4 K311 03 Self locking nut M6 Includes po...

Page 66: ...el set Order no Designation 1 T760 00SR Sliding tables 1 T760 00S T760 00S Frame set 1 T760 00R T760 00R Wheel set with han dle 1 1 E3108 92 1 E3108 92 Trolley handle 2 1 E3107 92A 1 E3107 92A Frame left 3 1 E3107 92 1 E3107 92 Frame right 4 1 H1156 62 1 H1156 62 Frame pin 5 4 R204 07 4 R204 07 Plug 6 1 H009 62 1 H009 62 Spray gun hook 7 2 9900316 2 9900316 Socket cap screw M6x50 8 9 3155404 4 315...

Page 67: ...sher 13 5 9910204 5 9910204 2 9910204 Self locking nut M6 14 2 R118 00 2 R118 00 Wheel D150 15 4 R244 07 4 R244 07 Saddle feet for round tubes 16 2 9920103 Washer A6 4 14 9 MATERIAL FILTER 4 6 8 3 1 9 2 5 7 10 10 B_04057 Pos K Stk Order no Designation 1 T4005 00ALS Product filter LP ZIP Filter PN15 G1 4 CS 1 1 B0259 01 Filter housing 2 1 B0127 01 Filter cap 3 1 T454 00 APS filter cartridge 60 mesh...

Page 68: ...ts 68 Order number 2332848 Edition 08 2020 Pos K Stk Order no Designation 7 1 G605 07 Seal 8 1 M623 12 Plug 1 4 9 1 M6016 12 Plug 3 8 10 1 9992831 Loctite 542 50 ml 50 cc wearing parts 14 10 FINE FLOW CONTROLLER 8 13 18 7 20 3 B_04036 19 4 5 1 9 12 16 10 11 2 14 6 15 17 6 Nm 5 Nm 40 Nm ...

Page 69: ...locking nut M6 15 6 K515 62 Plain washer 16 1 K811 03 Ball 1 4 17 6 9900329 Screw M5x30 18 1 L148 06 O ring 19 1 L118 06A O ring 20 1 T500 00A Filter insert 100 mesh white 20 1 T500 00 Filter insert 60 mesh black 20 1 T500 00B Filter insert 150 mesh T6193 00 FFC service set T9086 00 FFC sealing set wearing parts Included in service set Included in O ring set of product 14 11 SERVICE SETS Pump No D...

Page 70: ...ts non return valves Air valve set consists of 1 reversing valve 1 reversing valve seal 1 pressure cover seal Service sets for Fine Flow Controller Pump No FFC service set FFC sealing set U731 00 T6193 00 U760 00 T6193 00 T9086 00 U765 00 T6193 00 T9086 00 U773 00 T6193 00 T9086 00 FFC service set See spare parts lists FFC seal set See spare parts lists ...

Page 71: ...andards in particular EN ISO 12100 2010 EN 14462 2015 EN 809 1998 A1 2009 AC 2010 EN 12621 2006 A1 2010 EN ISO 4413 2010 EN 1127 1 2019 EN ISO 4414 2010 EN ISO 80079 36 2016 EN ISO 13732 1 2008 EN ISO 80079 37 2016 Applied national technical standards and specifications in particular DGUV regulation 100 500 Chapter 2 29 and Chapter 2 36 TRGS 727 Identification II 2 G Ex h IIB T4 Gb X EU Declaratio...

Page 72: ...Operating manual Pneumatic double diaphragm pump ZIP52 PF Eco Finishing 15 Declaration of Conformity 72 Order number 2332848 Edition 08 2020 ...

Page 73: ...Operating manual Pneumatic double diaphragm pump ZIP52 PF Eco Finishing 15 Declaration of Conformity Order number 2332848 Edition 08 2020 73 ...

Page 74: ...Operating manual Pneumatic double diaphragm pump ZIP52 PF Eco Finishing 15 Declaration of Conformity 74 Order number 2332848 Edition 08 2020 ...

Page 75: ......

Page 76: ...elephone 49 0 7544 5050 Fax 49 0 7544 505200 E mail ts liquid wagner group com Switzerland Wagner International AG Industriestrasse 22 CH 9450 Altstätten Telephone 41 0 71 757 2211 Fax 41 0 71 757 2222 More contact addresses on the internet at www wagner group com Subject to changes without notice Document number 11145910 Version C ...

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