WAGNER TOPFINISH Bell 1S ECH Translation Of The Original Operating Manual Download

Page: 64 / 76

VERSION 01/2021

ORDER NUMBER DOC2422004

TOPFINISH Bell 1S ECH

14 ACCESSORIES

14.1 BASIC DEVICE

Order no.

Designation

mm; inch

B_06665

2372511

Basic device Consistal D30 smooth, complete

30; 1.18

2372512

Basic device Consistal D30 with teeth, complete

30; 1.18

2372513

Basic device Consistal D30 with double teeth, complete

30; 1.18

2372514

Basic device Consistal D50 smooth, complete

50; 1.97

2372515

Basic device Consistal D50 with teeth, complete

50; 1.97

2372516

Basic device Consistal D50 with double teeth, complete

50; 1.97

2372517

Basic device Consistal D70 smooth, complete

70; 2.76

2372520

Basic device Consistal D70 with teeth, complete

70; 2.76

2372519

Basic device Consistal D70 with double teeth, complete

70; 2.76

2372521

Basic device Titanium D30 smooth, complete

30; 1.18

2372522

Basic device Titanium D30 with teeth, complete

30; 1.18

2372523

Basic device Titanium D30 with double teeth, complete

30; 1.18

2372524

Basic device Titanium D50 smooth, complete

50; 1.97

2372525

Basic device Titanium D50 with teeth, complete

50; 1.97

2372527

Basic device Titanium D50 with double teeth complete

50; 1.97

2372528

Basic device Titanium D70 smooth, complete

70; 2.76

2372529

Basic device Titanium D70 with teeth, complete

70; 2.76

2372530

Basic device Titanium D70 with double teeth, complete

70; 2.76

14.2 DISTRIBUTOR DISC

Order no.

Designation

B_06666

2372246

Distributor disc

14.3 PRODUCT NOZZLE

Order no.

Designation

B_06630

2371466

Product nozzle 0.8 mm, complete

2371467

Product nozzle 1.1 mm, complete

2371468

Product nozzle 1.4 mm, complete

2371469

Product nozzle 1.7 mm, complete

14.4 AIR DEFLECTOR RINGS

Order no.

Designation

B_06631

2420979

Air deflector ring, 30

2420980

Air deflector ring, 50

2420981

Air deflector ring, 70

14.5 VALVE BLOCK

Order no.

Description

B_07454

2372279

Valve block, M/DM/FB (1-paint)

Summary of Contents for TOPFINISH Bell 1S ECH

Page 1: ...TOPFINISH Bell 1S ECH High speed rotary atomizer with external charging Version 01 2021 II 3G T6 X B_07798 ...

Page 2: ......

Page 3: ...osion Protection Identification 13 3 2 Identification X 13 3 3 Type Plate 14 4 BASIC SAFETY INSTRUCTIONS 15 4 1 Safety Instructions for the Operator 15 4 1 1 Electrical Devices and Equipment 15 4 1 2 A Safe Work Environment 15 4 1 3 Personnel Qualifications 16 4 2 Safety Instructions for the Personnel 16 4 2 1 Personal Safety Equipment 16 4 2 2 Safe Handling of WAGNER Spray Devices 17 4 2 3 Ground...

Page 4: ...Rotary Atomizer on Reciprocator 33 6 7 2 Ventilation of the Spray Booth 35 6 7 3 Air Supply Lines 35 6 7 4 Product Supply Lines 35 6 8 Grounding 36 6 9 Commissioning 37 6 9 1 Presettings 37 6 9 2 Safety Checks 38 6 9 3 Lacquer Preparations 38 6 9 4 Viscosity conversion table 38 6 9 5 Operating Instructions for Safe Operation 38 6 9 6 Calibration 40 6 9 7 Verifying a Safe Operational Condition 41 7...

Page 5: ... 59 10 1 Repair Personnel 59 10 2 Repair Notes 59 10 3 Changing Valve 60 10 4 Replacing Optical Fiber 60 11 FUNCTION TEST AFTER REPAIR WORK 61 12 DISPOSAL 61 13 INSPECTIONS 61 13 1 Inspections in Accordance with DIN 50176 61 13 1 1 Overview of Inspections 61 13 1 2 Inspection Intervals in Accordance with Table 4 of DIN EN 50176 2010 04 62 13 2 Inspections in Accordance with DIN EN 50348 62 13 2 1 ...

Page 6: ...racket 67 14 15 Miscellaneous 67 15 SPARE PARTS 68 15 1 How Can Spare Parts Be Ordered 68 15 2 Spare Parts List for TOPFINISH Bell 1S ECH 70 15 3 O Ring Set Air Deflector Ring 72 15 4 O ring set product tube 72 15 5 O ring set air bearing 72 15 6 Bolt set 72 16 EU DECLARATION OF CONFORMITY 73 17 CONNECTION PLANS 74 17 1 High Voltage System with Discharger 74 17 2 High Voltage System with Ground Sw...

Page 7: ...D SYMBOLS IN THESE INSTRUCTIONS Warning instructions in this manual highlight particular dangers to users and to the device and state measures for avoiding the hazard These warning instructions fall into the following categories DANGER Immediate risk of danger Non observance will result in death or serious injury WARNING Potential danger Non observance may result in death or serious injury CAUTION...

Page 8: ...potential risks associated with improper behavior as well as the necessary protective devices and measures Electrically trained person Is instructed by an electrician about the tasks assigned to him her the potential risks associated with improper behavior as well as the necessary protective devices and measures Electrician Can assess the work assigned to him her and detect possible hazards based ...

Page 9: ...nting the motor Steering air SA Steering airs SA1 SA2 are air inlets on the rear of the high speed rotary atomizer The steering airs control the spray pattern of the high speed rotary atomizer Air outlet Air outlet openings on the rear of the high speed rotary atomizer for removing exhaust air from the high speed rotary atomizer using air hoses Product valve M The product valve is always open duri...

Page 10: ... recommended by WAGNER Do not deactivate safety fixtures Use only WAGNER original spare parts and accessories The operating personnel must be trained on the basis of this operating manual 2 3 FOR USE IN POTENTIALLY EXPLOSIVE AREAS The device is suitable for use in potentially explosive areas as defined in Directive 2014 34 EU see Explosion protection marking Chapter 3 1 2 4 PROCESSIBLE WORKING MAT...

Page 11: ...ray current µA High kV value low µA value no wrap around Paint with excessive electrical resistance Low kV value high µA value no wrap around Excessive conductivity of the paint With a non grounded lacquer supply system coating products with a resistance of 50 k can also be used 2 4 2 NON IGNITABLE LIQUID COATING PRODUCTS If water based lacquers are used the entire system high speed rotary atomize...

Page 12: ...uers in this group have the following composition wt H2 O 1 50 x wt LM 0 49 x wt ORG Spray patterns of these lacquers cannot be ignited by sparks with an energy 4 J Explosion protection in the spray area is not usually necessary if ignition sources with an energy of more than 2 J do not occur Lacquers in this group are categorized as hard to ignite The requirements of EN 50176 must be complied wit...

Page 13: ...mbient temperature have been listed in the 5 4 2 Technical Data chapter Safe Handling of WAGNER Spray Devices Mechanical sparks can form if the device comes into contact with metal In an explosive atmosphere Knocking or pushing metal against metal is to be avoided Do not drop the device Ignition temperature of the coating product Ensure that the ignition temperature of the coating product is above...

Page 14: ...le combinations of devices see information for use 0 8MPa 116psi 0 8MPa 116psi 0 55MPa 80psi 80 000rpm 50 C 122 F 0 Ta 40 C 32 F Ta 104 F W 350mJ B_07799 1 2 3 4 5 6 7 8 10 9 Designation 1 Manufacturer and CE identification 2 Type 3 Maximum product pressure 4 Maximum air pressure 5 Maximum air bearing pressure 6 Maximum speed 7 Maximum product temperature 8 Ambient temperature 9 Serial number 10 R...

Page 15: ...cket with a protective ground wire connection Keep liquids away from electrical devices 4 1 2 A SAFE WORK ENVIRONMENT Danger due to dangerous fluids or vapors Severe or fatal injuries due to explosion danger or inhalation swallowing or contact with the skin or eyes Ensure that the floor in the working are is static dissipative in accordance with EN 61340 4 1 resistance must not exceed 100 M Paint ...

Page 16: ...UCTIONS FOR THE PERSONNEL Always observe the information in this manual particularly the safety instructions and the warning instructions Always follow local regulations concerning occupational safety and accident prevention regulations In electrostatics applications anyone who belongs to a risk group according to EMF Directive 2013 35 EU e g those with active implants must not enter the high volt...

Page 17: ...ices DGUV German Statutory Accident Insurance regulation 100 500 chapters 2 29 and 2 36 For shut down devices the examination can be suspended until the next start up Carry out the work steps as described in the Pressure relief chapter if pressure relief is required if the spraying work is interrupted or stopped before the device is cleaned on the outside checked or serviced before the spray nozzl...

Page 18: ...ing parts or on hot surfaces Ensure that the hoses are never run over by vehicles e g fork lifts or that the hoses are never put under pressure from the outside in any other way Ensure that the hoses are never kinked Observe maximum bending radii Ensure that no work is ever performed with a damaged hose Make sure that the hoses are never used to pull or move the device The electrical resistance of...

Page 19: ...hen aluminum comes into contact with halogenated hydrocarbons To clean aluminum do not use liquids containing halogenated hydrocarbons Take measures for workplace safety see Chapter 4 1 2 When commissioning or emptying the device please note that depending upon the coating product used depending on the flushing agent solvent used an explosive mixture may temporarily exist inside the lines and comp...

Page 20: ... necessary contact WAGNER Only repair and replace parts that are listed in Chapter 14 and Chapter 15 that are assigned to the device Do not use any defective components Exclusively use accessories listed in Chapter 14 and that are assigned to the unit Before all work on the device and in the event of work interruptions Relieve the pressure from the high speed rotary atomizer and all devices Secure...

Page 21: ...9 15 16 17 18 Designation Designation 1 Union nut LLR 11 Insulating ring 2 Distributor 12 Adapter piece 3 Bell 13 Transition flange 4 Air control ring 14 Valve block 5 Resistor package 15 Casing 6 Electrode finger cpl 16 Cover 7 Electrode ring 17 Handle 8 Bearer ring 18 Rotation lock 9 HS connection 19 Union nut 10 Product tube ...

Page 22: ...n conductor such that the paint supply has to be isolated as well 5 2 1 FUNCTIONAL DESCRIPTION OF THE INDIVIDUAL COMPONENTS Designation Function Bell Plate The bell plate atomizes the product The bell plate is selected depending on the product to be processed By selecting knurled bell plates the drop size can be reduced also see Chapter 7 3 1 Air bearing drive The drive is an air motor driven by c...

Page 23: ...th the steering airs 1 Steering air SA1 outer air for shaping Steering air SA2 inner air to advance the product Flushing agent 4 is fed in the outer annular gap of the product tube and is applied through the central hole of the distributor The turbine exhaust air 2 is removed to the rear 5 2 2 2 THE ELECTROSTATIC EFFECT The fingers of the electrode ring generate an electrostatic force field via th...

Page 24: ...ting manual German 1 see Chapter 1 3 Operating manual in local language The high speed rotary atomizer consists of the premounted basic device as well as the accessories required explicitly for this purpose Accessories Accessories Bells in various diameters and products with corresponding air deflecting rings Distributor Product nozzles various bore diameters Valve Blocks Optical fiber cables and ...

Page 25: ...3 65 psi Average steering air consumption 200 nl min 7 06 scfm Maximum steering air consumption 450 nl min 15 89 scfm Product pressure Typically 50 200 kPa max 800 kPa Typically 7 29 psi max 116 psi Typically 0 5 2 0 bar Flow rate 25 800 ml min 25 800 cc min Spray jet diameter approx 70 800 mm 3 32 inch Product connections see Chapter 5 4 5 Air supply connections see Chapter 5 4 5 Max product temp...

Page 26: ...369 4 B_07437 Weight approx 7 4 kg 5 4 4 AIR CONSUMPTION Air consumption shaping air Pressure bar Shaping air SA1 nl min Shaping air SA2 nl min 0 5 33 32 1 0 63 55 1 5 88 78 2 0 112 97 2 5 140 122 3 0 168 145 3 5 195 168 4 0 217 193 4 5 243 212 5 0 270 263 Air consumption of bearing air Pressure bar Bearing air nl min 5 67 ...

Page 27: ...nch 4 Bearing air monitoring BAM 4 mm 0 157 inch 5 Stop air STA 8 mm 0 315 inch 6 Return dump DM 5 8 mm 0 197 0 315 inch 7 Bearing air BA 8 mm 0 315 inch 8 Control air dump CA DM 4 mm 0 157 inch 9 Steering air 2 inner holes SA2 8 mm 0 315 inch 10 Control air product CA M 4 mm 0 157 inch 11 Drive air DA 8 mm 0 315 inch 12 Product M 5 8 mm 0 197 0 315 inch 13 Steering air 1 outer holes SA1 8 mm 0 31...

Page 28: ... DA 8 mm 0 315 inch 6 Steering air 1 outer holes SA1 8 mm 0 315 inch 7 Turbine air venting EX2 12 mm 0 472 inch Steering air 2 inner holes not visible in this figure SA2 8 mm 0 315 inch 5 4 7 CONNECTIONS ON CONTROL CABINET RBC 1E SINGLE PAINT VALVE BLOCK Description B_06860 13 12 11 10 9 1 2 3 4 5 6 7 8 1 Air supply 2 Optical Fiber 3 Steering air 1 SA1 4 Steering air 2 SA2 5 Drive air DA 6 Stop ai...

Page 29: ...izer TOPFINISH Bell 1S ECH can be moved manually Take care that the bell is not damaged 6 5 AIR QUALITY AIR QUANTITY AND AIR PRESSURE The required air quality see Chapter 5 4 2 must be complied with to ensure a long life for the high speed rotary atomizer Furthermore every kind of air contamination impacts negatively on the spray and or paint result The air filter should be fitted as close as poss...

Page 30: ...that the national explosion prevention rules and regulations are observed when setting up the device 6 6 1 TYPICAL ELECTROSTATIC SPRAYING SYSTEM Note The TOPFINISH Bell 1S ECH high speed rotary atomizer must be used with various components as a part of an electrostatic spraying system The air system shown in the figure is only one example of an electrostatic spraying system Your WAGNER retailer wo...

Page 31: ...itable coating products must be observed One of the requirements is that activation of the high voltage is only possible by using a key But it must be possible to switch off the high voltage without a key If using ignitable coating products category 3G requirements include a safe shutdown after the first spark discharge at the latest DANGER Exploding gas air mixture due to a sparkover Danger to li...

Page 32: ... The distance between the work pieces and the parts of the spray system under high voltage mustbelargeenoughtopreventasparkoverduringnormaloperation Aminimumdistance of 200 mm 7 87 inch is recommended in the area of the atomizer bell and cylindrical cover If required by the application or if demanded by the design these distances can also be shorter In this case it is necessary to check that spark...

Page 33: ...e media product M flushing agent FB and return circulation DM Cover dump outlets that are not used with corresponding valve plugs Connecting flange Reciprocator B_07438 Material needed a Pre assembled hose sets for product air high voltage and optical fiber see Chapter 14 8 or a 4x air hose 4 2 7 mm of appropriate length 1x air hose 6 4 mm of appropriate length 5x air hose 8 6 mm of appropriate le...

Page 34: ...shing FB 7 If necessary fix product tube in order to fit the nozzle The nozzle can be fitted with ease once the air bearing has been removed 8 Fit product nozzle in accordance with the planned application rate Different product nozzles with different application rates are available 9 Connect the high voltage cable 10 Fasten grounding cable 11 Connect the product hoses for the dump return line DM 1...

Page 35: ...ation is not operated with the minimum exhaust air volume flow or a larger exhaust air volume flow Operate the device in a spray booth approved for the working materials Observe national and local regulations for the exhaust air speed Ensure that the excess coating product overspray will be collected up safely 6 7 3 AIR SUPPLY LINES Ensure that only dry clean atomizing air penetrates the high spee...

Page 36: ...d the device In particular ensure that all components have the same potential in order to minimize high voltage problems Ground all device components Ground the work pieces to be coated A poorly grounded work piece causes very bad wrap around uneven coating back spraying to the high speed rotary atomizer i e contamination Prerequisites for perfect grounding and coating are clean suspension for the...

Page 37: ...gers Switching the high voltage off during coating pauses in order to avoid unnecessary stress on the electrode fingers and air deflector ring Ensure good grounding of the work pieces Ensure high air humidity in the booth 60 Select the smallest possible bell plate When using aggressive water based lacquers use a titanium bell plate Regularly clean the air deflector ring and the fingers to minimize...

Page 38: ...15 0 15 8 17 20 20 0 2 10 18 25 25 0 25 14 12 19 30 30 0 3 15 14 20 40 40 0 4 17 18 22 50 50 0 5 19 22 24 60 60 0 6 21 26 27 70 70 0 7 23 28 30 80 80 0 8 25 31 34 90 90 0 9 28 32 37 100 100 1 30 34 41 120 120 1 2 33 41 49 140 140 1 4 37 45 58 160 160 1 6 43 50 66 180 180 1 8 46 54 74 200 200 2 49 58 82 220 220 2 2 52 62 240 240 2 4 56 65 260 260 2 6 62 68 280 280 2 8 65 70 300 300 3 70 74 320 320 ...

Page 39: ...the air quality meets the technical requirements Ensure that a separate microfilter is present in the bearing air supply line Ensure that a coarse filter is positioned upstream in the supply line if the air quality is poor Ensure that the maximum flow rate as per Chapter 5 4 2 Technical data is not exceeded under any circumstances Otherwise product flushing agent can enter the drive turbine Ensure...

Page 40: ...s SA1 and SA2 to 0 03 MPa 0 3 bar 4 35 psi to prevent the spray jet titling to the rear 11 Open product valve 12 Check spray jet geometry Notice If the high voltage is not switched on a turbulent wobbling spray pattern may result This effect is eliminated by switching on the high voltage 13 Adjust spray pattern geometry if required by adjusting the pressure 0 05 MPa 0 5 bar 7 25 psi 0 4 MPa 4 0 ba...

Page 41: ...In the case of unforeseen occurrences immediately 1 Switch off control unit 2 Relieve pressure according to the operating manual of the product pressure generator 3 Close the compressed air supply 7 3 TASKS Ensure that the regular safety checks are carried out in accordance with Chapter 8 2 3 commissioning is carried out in accordance with Chapter 6 9 7 3 1 ADJUSTING THE SPRAY PATTERN The spray je...

Page 42: ...roduct pressure relief valve mounted between pump and high speed rotary atomizer Pressure Relief Procedure 1 Switch off high voltage 2 Deactivate valves in valve block via the controller 3 Deactivate main needle valve 4 Switch off steering airs SA1 and SA2 5 Use stop air STA to set speed to 0 A value between 50 100 rpm is shown in the controller display Notice Always follow the procedure described...

Page 43: ...conducting holder screw it onto the holder using the M5 thread 7 provided for this purpose Unplug the HV plug 5 on the valve block and plug it into the connection labeled 6 with HV Mount pin for anti twist device of the pull out protection at pos 8 Screw the pull out protection 9 for the HV connection tightly onto the M5 thread 4 Orientation as shown in yellow in the figure Secure the HV connectio...

Page 44: ... toxic gases Examine the compatibility of the flushing and cleaning agents and working media on the basis of the safety data sheets 7 6 1 CHANGING BELL PLATE 1 2 3 B_07448 Work steps 1 Pull union nut 3 off of air ring by hand by gently turning bayonet fitting 2 Press and hold down locking button 1 3 With locking button pressed and held unscrew bell plate 2 4 Screw on other bell plate and check fir...

Page 45: ... OR RESISTOR PACKAGE B_07453 1 2 Work steps 1 Unscrew electrode finger 2 from electrode ring with a size 18 open end wrench 2 Carefully pull out resistor package 1 and replace it Or 3 Completely replace electrode finger if necessary 4 Screw complete electrode finger back on using a size 18 open end wrench ...

Page 46: ...wn locking button 1 3 With locking button pressed and held unscrew bell plate 3 4 Pull air deflector ring 2 off of carrier ring by gently turning bayonet fitting 5 Slide another air control ring onto carrier ring 6 With locking button pressed and held screw on bell plate and check for firm seating 7 Slide union nut air ring up to stop and lock it with the bayonet fitting There may be no gap at the...

Page 47: ... deflector ring 4 off of carrier ring by gently turning bayonet fitting 5 Loosen Allen screws M6x35 3 with a size 5 hexagon socket wrench on carrier ring and unscrew them 6 Pull off carrier ring 2 7 Fit another carrier ring tightening torque 1 Nm 0 74 lb ft 8 Slide air control ring onto carrier ring 9 With locking button pressed and held screw on bell plate and check for firm seating 10 Slide unio...

Page 48: ...ly turning bayonet fitting 5 Loosen Allen screws on carrier ring 4 and unscrew 6 Pull off carrier ring 7 Counterhold product pipe 2 with the flat of a size 12 open end wrench 8 Unscrew product nozzle 3 9 Fit another product nozzle 10 Fit carrier ring tightening torque 1 Nm 0 74 lb ft 11 Slide air control ring onto carrier ring 12 With locking button pressed and held screw on bell plate and check f...

Page 49: ...he high speed rotary atomizer down when cleaning Ensure that neither paint nor flushing agent enters the air duct Never immerse the high speed rotary atomizer in cleaning agent The high speed rotary atomizer the device must be cleaned every day The cleaning flushing agents used for cleaning or flushing must correspond with the working material 1 Switch off the high voltage 2 Move moving device if ...

Page 50: ... No product or solvent may leak out or escape 6 Wipe down outside of high speed rotary atomizer with a cloth and suitable cleaning agent Note Do not use abrasive agents 7 Dry outside of high speed rotary atomizer with a dry cloth or compressed air 8 1 4 FLUSHING ENTIRE SYSTEM 1 Switch off the high voltage 2 Move moving device if present into cleaning position 3 Switch off moving device 4 Set steer...

Page 51: ...ice Before all work on the device and in the event of work interruptions Relieve the pressure from the high speed rotary atomizer high pressure hoses and all devices Secure the high speed rotary atomizer against actuation Switch off the energy and compressed air supply Disconnect the control unit from the mains Observe the operating and service manual for all work Prior to maintenance Flush and cl...

Page 52: ...igh speed rotary atomizer The checks needed are described in the tables below Location Description Inspection interval Type of inspection Inspection criteria High speed rotary atomizer Soiling of the electrode ring due to atomized product every 2 h Visual inspection No product deposits on the electrode fingers Spray booth Contamination by product in the booth daily Visual inspection No product dep...

Page 53: ...booth weekly Function test Coating must be interrupted immediately if a booth door is opened Spray booth Grounding Check weekly Measurement The grounding resistance of the work piece must not exceed 1 M Spray booth Check linkage weekly Visual inspection Check linkage for contamination Spray booth Contamination in the bell cleaning station weekly Visual inspection function check Check for large sca...

Page 54: ...ion Check for brittle points or black spots High speed rotary atomizer Speed control monthly Function test Does the speed control quickly control the speed Supply Product Supply Lines monthly Visual inspection Product supply lines not damaged Supply Product Supply Lines monthly Visual inspection Product supply lines not bent Supply Product Supply Lines monthly Visual inspection Product supply line...

Page 55: ...speed rotary atomizer Check routing of air hose for bearing air BA Product and or solvent in the air bearing Check product and solvent pressure Exhaust opening on the bell plate clogged Repair or replace the air motor Contact the WAGNER service department Rotary speed too high Optical fiber defective Check optical fiber Occurrence of resonance vibrations caused by incorrect assembly of the high pr...

Page 56: ...re of the control cabinet No release for supply and exhaust air and therefore the control cabinet is locked internally Activate release for supply and exhaust air Ventilation hole blocked Clean ventilation hole Product valve M on valve block closed Ensure product release Product valve M has no function The function can be restored by replacing the product valve Replace or repair the product valve ...

Page 57: ...d SA2 0 04 MPa 0 4 bar 5 80 psi Insufficient grounding of work piece Check grounding connection 9 4 SPRAY PATTERN GEOMETRY Functional fault Cause Remedy Spray pattern too wide Air control ring dirty Clean air control ring Steering airs SA1 and SA2 are set too low Increase values for steering airs Bell plate too large Order use smaller bell plate Note that the air control ring has to be adapted acc...

Page 58: ...use Remedy The bell plate cannot be mounted on the shaft There are lacquer residues on the thread Properly remove lacquer residues The thread is damaged Replace air bearing Shaft not locked with the locking bolt Operate push button to lock the shaft this way the shaft is locked and the bell plate can be mounted with no trouble The bell plate drops while moving The shaft is stopped abruptly Accordi...

Page 59: ...red 10 2 REPAIR NOTES DANGER Incorrect maintenance repair Danger to life and equipment damage Only a WAGNER service center or a suitably trained person may carry out repairs and replace parts Use only WAGNER original spare parts and accessories Only repair and replace parts that are listed in the Spare parts chapter and that are assigned to the device Before all work on the device and in the event...

Page 60: ...4 Use a size 24 socket wrench to unscrew valve 4 from valve block 5 5 Screw new valve 4 into the valve block 5 and tighten with a size 24 socket wrench 10 4 REPLACING OPTICAL FIBER B_06684 Procedure 1 Switch off high voltage 2 Move reciprocator into cleaning position 3 Switch off the reciprocator 4 Thoroughly flush the high speed rotary atomizer 5 Set speed to 0 on controller 6 Close all valves vi...

Page 61: ...e specific standards 13 INSPECTIONS 13 1 INSPECTIONS IN ACCORDANCE WITH DIN 50176 If the system is used for electrostatic coating with ignitable liquid coating products solvent based lacquers the inspection in accordance with DIN EN 50176 2010 04 as per table 3 must be performed 13 1 1OVERVIEW OF INSPECTIONS Section Type of inspection Requirements 1 Inspection for safe operational condition Safe o...

Page 62: ...egory 3 1 Safe operational condition of the complete system 12 months 12 months 2 Effectiveness of technical ventilation Continuously Continuously 3 Overcurrent cut out Whenever the system is switched on Whenever the system is switched on 4 Undervoltage cut out Whenever the system is switched on Whenever the system is switched on 5 Discharge energy Weekly Weekly 6 Ignition protection for ignitable...

Page 63: ...s 7 Grounding inspection Grounding of the complete system 8 Locking device Entry protection Safe switch off of the high voltage for access to live system parts 9 Inspection of conductive parts in the coating product system Inspection of conductive parts of the coating product supply for grounding and potential 10 Minimum distance in air Minimum distance between grounded and high voltage conducting...

Page 64: ...mD30withteeth complete 30 1 18 2372523 BasicdeviceTitaniumD30withdoubleteeth complete 30 1 18 2372524 BasicdeviceTitaniumD50smooth complete 50 1 97 2372525 BasicdeviceTitaniumD50withteeth complete 50 1 97 2372527 BasicdeviceTitaniumD50withdoubleteethcomplete 50 1 97 2372528 BasicdeviceTitaniumD70smooth complete 70 2 76 2372529 BasicdeviceTitaniumD70withteeth complete 70 2 76 2372530 BasicdeviceTit...

Page 65: ...SET 10 M Order no Designation 2373986 Air hose set 10 m consisting of 700370 5 Hose PU ø 8 5 5 mm blue 10 m 700371 1 Hose PU ø 6 4 mm blue 10 m 2348719 4 Hose PEN ø 4 2 7 mm blue 10 m 2383812 1 Wire labeling 3051200 2 Cable tie 360x4 8 mm 3051199 2 Cable tie 140x3 6 mm 9982016 1 Protective hose 9 m 2335584 1 Optical fibe r 9 9 m 14 8 2AIR HOSE SET 15 M Order no Designation 2373994 Air Hose Set 15 ...

Page 66: ...m consisting of 2341659 3 Hose PFA ø 8 5 mm transparent 15 m 3051200 2 Cable tie 360x4 8 mm 3051199 2 Cable tie 140x3 6 mm 9982016 1 Protective hose 14 m 14 9 MISCELLANEOUS Order no Designation ø mm inch 2341659 Product hose PFA 8 5 0 32 0 20 2348719 Air hose PEN 4 2 7 0 16 0 11 2338911 Air hose PEN 6 4 0 24 0 16 3202593 Air hose PTFE 8 6 0 32 0 24 14 10 CABLE SETS Order no Designation 2421613 Cab...

Page 67: ...th quick discharger and ground switch RBC 1 E HS 2422066 HS cabinet RBC 1 E for external charging Cascade cabinet for quick charging 14 14 MOUNTING BRACKET Order no Designation B_06677 Mounting bracket TOPFINISH Bell 1S 510x136x80 mm incl M5 grounding screw Consists of 2384346 1 Cross clamp ø 40 mm ø 30 mm aluminum 2384347 2 Cross clamp complete plastic 2384530 1 Round pipe GFK 3130927 2 Sealing p...

Page 68: ...sts Wearing parts Wearing parts are not included in the warranty terms Included in service set Notice These parts are not covered by warranty terms Not part of standard equipment however available as special accessory Explanation of order no column Item not available as spare part Position does not exist DANGER Incorrect maintenance repair Danger to life and equipment damage Only a WAGNER service ...

Page 69: ...69 ...

Page 70: ...apter 14 4 Air deflector ring complete 6 1 2407867 Union nut LLR 7 1 2420982 HS connection cpl 8 1 2421293 Carrier ring complete 9 1 2372283 Product tube complete 10 1 2372256 Bearing cartridge 12 1 2407911 O ring ø132x2 VITON 13 1 2421329 Insulating ring Bell 1S ECH 14 1 2420983 Pin for anti twist device 15 1 2407846 Union nut HS ring 16 1 2420985 Casing cpl 17 1 2420987 Cover cpl 18 1 2420988 Ha...

Page 71: ...ded in pos 2 Included in pos 5 For service sets see Chapter 15 3 15 6 38 46 35 36 56 39 48 47 B_07452 42 40 49 A 45 37 43 41 44 50 51 52 53 54 55 A Valve block 1 paint 1 paint Designation 80 kV 35 1 2372265 Complete pin fixing the shaft 36 1 2372263 Optical fiber fixing 37 3 2342424 Needle valve 38 1 2384188 Transition flange complete 39 4 3209022 Socket cap screw hexagon socket 40 7 3208966 O rin...

Page 72: ...ining element D6 56 1 Needle valve wearing parts For service sets see Chapter 15 3 15 6 15 3 O RING SET AIR DEFLECTOR RING Order no Designation Consisting of spare parts items 2383262 O Ring Set Air Deflector Ring 4 18 19 15 4 O RING SET PRODUCT TUBE Order no Designation Consisting of spare parts items 2383263 O ring set product tube 20 21 22 23 15 5 O RING SET AIR BEARING Order no Designation Con...

Page 73: ...SO 13732 1 2008 EN 1127 1 2019 EN 14462 2015 EN ISO 80079 36 2016 Applied national technical standards and specifications in particular DGUV regulation 100 500 Chapter 2 29 DGUV 209 052 DGUV regulation 100 500 Chapter 2 36 TRGS 727 Quality certificate DEKRA ISO 9001 2015 Identification II 3G T6 X EU Declaration of Conformity The EU Declaration of Conformity is enclosed with this product If needed ...

Page 74: ... PE TOPFINISH RobotBell 1 ECH TOPFINISH Bell 1S ECH HVE 03 01 A2 1 O1 I1 O2 O3 PE HKA 03 02 vio W11 GNYE 6 mm 1x0 75 1 m HKA 02 01 rt W11 B_07458 17 2 HIGH VOLTAGE SYSTEM WITH GROUND SWITCH High voltage cascade Ground switch High voltage Length at least 3m Schnier smart E 310p A1 HV PE TOPFINISH RobotBell 1 ECH TOPFINISH Bell 1S ECH A2 2 4 1 3 HKA 03 02 vio W10 PE HKA 03 02 vio W12 HKA 03 02 vio W...

Page 75: ......

Page 76: ...ts liquid wagner group com ts powder wagner group com www wagner group com CERTI F I E D Order no 2422004 Edition 01 2021 Document No 11414784 Version A ...

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WAGNER TOPFINISH Bell 1S ECH, Translation Of The Original Operating Manual

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