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 20 

WAGNER Project Pro 117 - 0418B

Figure 21 -  

Pump section replacement instructions

Kit Part Number 0418715

Danger

Always wear protective eye wear while servicing the pump.  Be sure to follow the Pressure Relief Procedure  when shutting 

the unit down for any purpose, including servicing or adjusting.  After performing the Pressure Relief Procedure, be sure to 

unplug the unit before servicing or adjusting.  Area must be free of solvents and paint fumes.

Disassembly of the Pump Section 

  1.  Remove the suction set.
  2.  Remove the front cover and the three screws that secure it 

using a T20 Torx head driver.  

  3.  Remove the yoke screw (1) and washer (2) that secures the 

dowel pin (3).  The dowel pin connects the yoke (4) to the 

piston (5).

  4.  Using a pliers, pull the dowel pin out.
  5.  Rotate the pump shaft so the piston is in the top dead center 

position.  This can be done by pushing on the yoke.  This is 

required to disassemble all the parts.

  6.  Unscrew the inlet valve unit (6) from the basic unit.  
  7.  Remove the piston assembly by pushing down on the piston 

near the yoke.  

  8.  Unscrew and remove the top nut (7) using and adjustable 

wrench.  

  9.  Remove the worn seals using a flat head screwdriver or punch.  

Remove the top seal (8) from the top and the bottom seal (9) 

from the bottom by pressing against the side of the seal and 

popping it out.  Be sure not to scratch the housing where the 

seals are located.

  10.  Clean the area where the new seals are to be installed.

Assembly of the Pump Section

  1.  Lubricate the new top seal (8) with Separating Oil or light 

household oil and by hand place the seal (cup side of seal 

down) into the top port of the housing.

  2.  Place a small amount of bearing grease on the threads of the 

top nut (7).  Place the top nut into the top of the housing and 

tighten with an adjustable wrench.  This will drive the top seal 

into the correct position.

  3.  Turn the pump upside down.  Lubricate the seal on the piston/

seal assembly (5, 9) similar to the top seal.  Place the piston/

seal assembly into the bottom of the housing.

i

DO NOT attempt to remove the bottom seals from the 

new piston.

  4.  Insert the insertion tool (10) and thread into position to 

properly seat the piston/seal.  Thread fully until tight.  Remove 

the insertion tool. 

  5.  Align the piston (5) with the yoke (4).  Be careful not to 

damage the piston.

  6.  Apply a bearing grease to the holes in the yoke where the 

dowel (3) is inserted.

  7.  Install the dowel pin (3) to connect the yoke to the piston.  The 

piston may have to be moved up or down to do this.  

  8.  Install the yoke screw (1) and washer (2) to secure the dowel 

pin.

  9.  Install the new O-ring (11) on the inlet valve assembly, 

lubricate with Separating Oil or light household oil, thread 

into the bottom (inlet) of the housing, and tighten with an 

adjustable wrench.  This will drive the bottom seal into the 

 correct position.

  10.   Turn pump right side up and apply a few drops of Separating 

Oil or light household oil between the top nut (7) and piston 

(5).  This will prolong the seal life.

  11.  Install front cover and three (3) screws.
  12.  Install the suction set.

Warning!

Danger

If the supply cord of this appliance is damaged, it 

must only be replaced by a repair shop appointed 

by the manufacturer, because special purpose tools 

are required.

The wires in this mains lead are coloured in accordance with the 

following code:

green/yellow = 

earth

 

blue

 = neutral   

brown

 = live

As the colours of the wires in the mains lead of this appliance may not 

correspond with the coloured markings identifiying the terminals in 

your plug, proceed as follows:

• 

The wire which is coloured green and yellow must be connected to 

the terminal in the plug which is marked with the letter E or by the 

earth symbol or coloured green or green and yellow.

• 

The wire which is coloured blue must be connected to the terminal 

which is marked with the letter N or coloured black.

• 

The wire which is coloured brown must be connected to the 

terminal which is marked with the letter L or coloured brown.

• 

Should the moulded plug have to be replaced, never re-use the 

defective plug or attempt to plug it into a different 13 A socket. This 

could result in an electric shock.

• 

Should it be necessary to exchange the fuse in the plug only use 

fuses approved by ASTA in accordance with BS 1362. Only 13 Amp 

fuses may be used.

• 

To ensure that the fuse and fuse carrier are correctly mounted 

please observe the provided markings or colour coding in the plug.

• 

After changing the fuse, always make sure that the fuse carrier is 

correctly inserted. With out the fuse carrier, it is not permissible to 

use the plug.

• 

The correct fuses and fuse carriers are available from your local 

electrical supplies stockist.

Summary of Contents for ProjectPro 117 0418B

Page 1: ...nleitung Owner s Manual Manuel d utilisation Manuale dell utente Manual de usuario Gebruikshandleiding Ejermanual Anv ndarmanual Manual do Propriet rio D GB F 2 12 22 I ES NL 32 42 52 DK S P 62 72 82...

Page 2: ...WAGNER Project Pro 117 0418B WAGNER Project Pro 117 0418B D F E G H J B C A I 1 2 1 2 1 2 a 3 4 SPRAY PRIME 1 3 2 O 5 1 2 6...

Page 3: ...WAGNER Project Pro 117 0418B WAGNER Project Pro 117 0418B 1 a b 2 SPRAY PRIME 4 3 5 l 7 SPRAY PRIME 1 2 SPRAY PRIME 3 l 8 a b 9 10 25 30 cm A B C 25 35 cm 25 30 cm 25 30 cm D...

Page 4: ...WAGNER Project Pro 117 0418B WAGNER Project Pro 117 0418B A B 11 12 A 2 3 1 B 13 a c b 14 g a c b f d e 15...

Page 5: ...WAGNER Project Pro 117 0418B WAGNER Project Pro 117 0418B a b 16 a 18 1 2 17 19 3 2 4 1 20 7 8 5 9 11 6 3 4 1 2 10 21...

Page 6: ...2 Secure WAGNER spray gun using the safety catch on the trigger 3 Ensure that the unit is properly earthed The connection must take place through a correctly earthed two pole and earth socket outlet...

Page 7: ...us injuries b Wear personal safety equipment and always wear safety goggles Wearing personal protective equipment such as dust mask non slip safety shoes safety helm or ear protection depending on the...

Page 8: ...great force or leak a high pressure fluid stream causing severe injury Always secure the spray gun when mounting or dismounting the tip and in case of interruption to work U Recoil of spray gun Dange...

Page 9: ...anger Vapors containing solvents may not be allowed to build up in the area of the device Setting up the unit on the side a way from the sprayed object A minimum distance of 5 m between the unit and s...

Page 10: ...anger Always lock the trigger off when attaching the spray tip or when the spray gun is not in use 1 The gun is secured when the trigger lock is at a 90 angle perpendicular to the trigger in either di...

Page 11: ...trigger is pulled and released Overlap each stroke by about 30 This will ensure an even coating i When finished spraying perform Pressure Relief Procedure i If you expect to be away from your spray p...

Page 12: ...O Make sure the PRIME SPRAY knob is turned to PRIME Unplug the sprayer 2 Remove spray gun from the paint hose using adjustable wrenches 3 Unclip the trigger guard a from the filter housing b by pulli...

Page 13: ...Suction set assembly 1 Figure 20 Spray Gun Spray Hose Item Part Description Quantity 1 0418717 Gun assembly without nozzle 1 2 0418708 Tip L 1 3 0418713 Filter L XXL white 2 4 2351007 Spray hose 10m y...

Page 14: ...Align the piston 5 with the yoke 4 Be careful not to damage the piston 6 Apply a bearing grease to the holes in the yoke where the dowel 3 is inserted 7 Install the dowel pin 3 to connect the yoke to...

Page 15: ...is too thick 6 Pressure loss Solution 1 Plug the sprayer in 2 Turn the ON OFF switch to ON 3 Slide the PressureTrac to maximum pressure or relieve pressure by turning the PRIME SPRAY valve to PRIME 4...

Page 16: ...Indicazione per lo smaltimento Secondo la direttiva europea 2002 96 CE per lo smaltimento di vecchi apparecchi elettrici e la sua conversione nel diritto nazionale questo prodotto non va smaltito att...

Page 17: ...A14 2010 EN ISO 12100 2010 EN 1953 1998 A1 2009 EN 55014 1 2006 A1 2009 EN 55014 2 1997 A1 2001 A2 2008 EN 61000 3 2 2006 A1 2009 A2 2009 EN 61000 3 3 2008 NL Verklaring van overeenstemming Hiermede...

Page 18: ...e Declaramos com a presente que a vers o fornecida de WAGNER Project Pro 117 0418B Est em conformidade com as seguintes normas 2006 42 EG 2004 108 EG 2002 95 EG 2002 96 EG Normas harmonizadas aplicada...

Page 19: ...27 41 605 Swietochlowice 48 32 2 45 06 19 48 32 2 41 42 51 CH J Wagner AG Industriestra e 22 9450 Altst tten 41 71 7 57 22 11 41 71 7 57 23 23 H Magyarorsz gi szerviz Hondimpex KFT Kossuth L u 48 50...

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