WAGNER PEA-C4 Twin-HiCoat Operating Manual Download Page 1

Page: 1 / 36

09/2014

390832

http://www.wagner-group.com

Operating Manual

Automatic Powder Spray Gun

DANGER

High-Voltage!

Turn power off

before servicing!

CAUTION

Read rules for safe

operation and

instructions

carefully!

Peac4twin_0000

2339505

PEA-C4 Twin-HiCoat

E R T I F I ED

ISO 900

Summary of Contents for PEA-C4 Twin-HiCoat

Page 1: ...om Operating Manual Automatic Powder Spray Gun DANGER High Voltage Turn power off before servicing CAUTION Read rules for safe operation and instructions carefully Peac4twin_0000 2339505 PEA C4 Twin H...

Page 2: ...ray gun can be used for conventional types of powder and metal powder that can be electrostatically charged The PEA C4 Twin HiCoat spray gun is used for industrial powder coating in automatic plants C...

Page 3: ...ge 14 4 Maintenance and cleaning 15 4 1 Replacing the spray gun 15 4 2 Cleaning the spray gun and replacing the wearing parts 17 4 3 Replacing the protective wedge 18 4 4 Fitting the round spray nozzl...

Page 4: ...r attention to the parts marked by the following symbols Follow the instructions exactly in the interests of both your own safety and the correct functioning of the unit Warning This symbol draws atte...

Page 5: ...the average powder air concentration may not exceed 10 g m Over sprayed powder must be reliably collected Adhere to the instructions given by the manufac turers and to the prevalent local laws on the...

Page 6: ...k if slightly damaged parts still function correctly Check whether the moving parts operate properly whether they jam and whether parts are damaged Damaged parts should be repaired or replaced by a Wa...

Page 7: ...able atmospheres spray only in a properly ventilated spray booth Never operate spray gun unless ventilation fans are operating properly Check and follow all National State and Local codes regarding ai...

Page 8: ...does not involve any ignition energy and has no effect on the usage of the plant When the electrode approaches the workpiece the control unit automatically reduces the high voltage to a safe value or...

Page 9: ...e applied DIN EN 50177 2009 DIN EN 1953 2010 DIN EN 61000 6 4 2011 DIN EN 50050 2006 DIN EN ISO 12100 2011 DIN EN 14462 2010 DIN EN 60079 0 2010 DIN EN 60529 2000 DIN EN 60204 1 2007 DIN EN 1127 1 201...

Page 10: ...tion Distance to workpiece mm Powder output g min F1 1 Universal application slow powder cloud deep and complex shapes extensive workpieces 120 300 50 250 F2 1 Targeted application dense powder cloud...

Page 11: ...2 Connecting the spray gun Before you commence connecting the gun switch off the high voltage generator Caution When operating the PEA C4 Twin HiCoat spray gun make sure that the settings for high vol...

Page 12: ...ng air A to the spray guns 1 and 2 Mount the spray guns onto the robot arm using the adapter K Hint It is recommended to use the Wagner powder injector PI F1 He allows automatically blowing through an...

Page 13: ...Reproducible setting of the nozzle position 0204_ doc For a horizontal powder cloud the fan spray nozzle is set where the protective wedge is in the 0 position When attaching a round spray nozzle we r...

Page 14: ...e spray gun should be blown through purged and powder residue removed In this way powder deposits and a surge the next time the spray gun is switched on can be largely avoided Switch off the powder co...

Page 15: ...operation If defects in the equipment are found DO NOT use until repairs are completed Clean equipment immediately after use NEVER IMMERSE SPRAY GUN OR PARTS OF IT IN ANY FLUID AT ANY TIME Be sure th...

Page 16: ...ce position depends on coating system Loosen outer nut L by turning it counter clockwise Disconnect spray guns D from adapter K and remove carefully When removing the spray guns the supply of powder a...

Page 17: ...housing 5 Pull the protective wedge 4 out of the electrode holder 3 using narrow flat nosed pliers 040202_ doc Caution Never place the spray gun or parts of the spray gun in cleaning agent Clean the...

Page 18: ...nserting them a wedge tool is available for assembly 1 Wedge tool 2 Protective wedge install position 3 Electrode holder cut open view Proceed as described below Guide the wedge tool 1 into the electr...

Page 19: ...ing on the electrode holder 3 to the stop If it is not possible to push the wedge tool in as far as the mark X rotate the wedge tool a little until it can be pushed into the mark The mark X must be fl...

Page 20: ...der 3 and in the spray gun housing 5 have been thoroughly cleaned so that the electrode tip is electrically connected to the high voltage generator 030303_ doc 1 3 5 2 peac4_0006 Carefully fit the ele...

Page 21: ...ff the electrode holder 3 Carefully pull the electrode holder 3 out of the spray gun housing 5 Caution When pulling out and inserting the electrode holder ensure that the insert is not damaged Remove...

Page 22: ...e powder feed must be switched off and secure against inadvertent switch on Proceed as described below A C E F B D G 1 2 3 Peac4_0012 Switch off the high voltage and the powder feed and secure against...

Page 23: ...electronic equipment and implementation in accordance with national law this product is not to be disposed of together with household waste material but must be recycled in an environmentally friendl...

Page 24: ...ap around Back spray Inadequate or no ground See chapter Grounding Powder outlet uneven or inadequate Soiling Powder sintering Feed device soiled Feed air dosage air ratio incorrect Wear on powder inj...

Page 25: ...06_ doc Required compressed air quality Quality class Compressed air quality according to ISO 8573 1 5 Max residual water pressure dew point in F at 100 psi C at 700 kPa 44 6 F 7 C 2 Max oil contents...

Page 26: ...repair performed by anyone other than a Wagner authorized service center or 3 Damages or defects caused by or related to abrasion corrosion abuse misuse negligence accident normal wear faulty installa...

Page 27: ...eral Terms and Condi tions of Delivery In order to be able to guarantee safe and smooth spare parts delivery the following infor mation is necessary Invoicing address Delivery address Name of contact...

Page 28: ...nut 390324 F1 fan spray nozzle 390915 F electrode holder ET 390310 Protective wedge 390342 Adjustment tool for fan spray nozzles 351287 PEA Twin adapter ET 351456 Hose nipple 1 2 Wearing part only ava...

Page 29: ...390916 390310 390207 0390917 390917 Article No Designation 390917 C4 R electrode holder with nozzles 390207 R20 deflector cone 20 390208 R28 deflector cone 28 390209 R38 deflector cone 38 390916 C4 R...

Page 30: ...82 Special hose inside 11 mm Special hose inside 12 mm For the powder feed 9982079 Hose 6x1 Connection of the atomizing air 362202 Connection box Connection of the spray gun cable 9 3 Fan spray nozzle...

Page 31: ...0390918 390919 Article No Designation 390919 Corona Star complete 260296 Electrode Corona Star incl in item 1 390319 Outer nut Wearing part only available as a set 9 5 Wedge tool 390900 Article No Des...

Page 32: ...t 09 2014 9 6 Powder measuring bag 390940 Article No Designation 390940 C4 ET powder measuring bag complete For measuring powder quantities for the C4 HiCoat gun generation 9 7 Hose nipple 9mm Article...

Page 33: ...Notes 09 2014 390832 PEA C4 Twin HiCoat 33...

Page 34: ...Notes 34 390832 PEA C4 Twin HiCoat 09 2014...

Page 35: ...mail info wagnersystemen nl Belgium Denmark Estee Industries WAGNER Industrial Solution Scandinavia Leenbeekstraat 9 Viborgvej 100 Sk gk r B 9770 Kruishoutem DK 8600 SILKEBORG Phone 32 9 388 5410 Phon...

Page 36: ...h public8 sta net cn France Wagner Division Solutions Industrielles Parc Gutenberg B timent F 8 voie la Cardon F 91127 PALAISEAU Cedex Phone 33 1 825 011111 Fax 33 1 69 19 46 55 E mail division soluti...

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