WAGNER EPG-SPRINT Translation Of The Original Operating Manual Download Page 2

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Summary of Contents for EPG-SPRINT

Page 1: ...40 50 60 70 80 90 100 12 10 11 9 8 m h 5 0 4 0 3 0 2 0 6 0 3 5 5 4 5 3 5 2 5 2 2 2x kV 90 80 70 60 50 40 30 20 10 100 m h 4 0 3 0 2 0 1 0 0 5 0 4 0 3 0 2 0 1 1 5 EPGSPRINT 0102 Universal Control Unit...

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Page 3: ...5 Safety features 9 3 WARRANTY AND CONFORMITY DECLARATIONS 10 3 1 Important notes on product liability 10 3 2 Warranty claim 10 3 3 CE conformity 11 3 4 FM Identification 12 4 DESCRIPTION 13 4 1 Field...

Page 4: ...voltage value 40 6 5 6 Setting the current limiting 41 6 5 7 Displaying actual value of current limiting 42 6 5 8 Setting the U I characteristics 43 6 6 Rinse function 45 6 6 1 Hose purge function 45...

Page 5: ...Non obser vance can cause material damage SIHI_0100_GB DANGER This line warns of the hazard Possible consequences of failing to observe the warning instruc tions The signal word points out the hazard...

Page 6: ...commenced on active parts Secure the control unit against being switched back on without authorisation Inform staff about planned work Observe electrical safety regulations Ensure that the oor of the...

Page 7: ...supply Secure the powder spray gun against actuation Relieve the pressure from the powder spray gun and unit By functional faults Identify and correct the problem proceed as described in chap Trouble...

Page 8: ...st masks or breathing apparatus To ensure suf cient protection of health and the environment only operate the device in a powder booth or at a spray wall with activated ventilation exhaust air 2 4 1 U...

Page 9: ...inches The label plates which must be attached are shown below High voltage In the control cabinet 25 mm 0 98 inches Voltage before main switch Forbidden for unauthorized persons Explosive atmosphere...

Page 10: ...r than the address of the purchaser This warranty does not cover damage caused by Unsuitable or improper use faulty installation or commissioning by the purchaser or a third party normal wear negligen...

Page 11: ...guideline 2002 95 EG RoHs directive 2002 96 EG WEEE directive Applied standards in particular DIN EN 1127 1 2008 DIN EN 50050 2007 DIN EN 50177 2007 DIN EN 50053 2 1990 DIN EN 61241 0 2007 DIN EN 6124...

Page 12: ...088 3 4 FM IDENTIFICATION FM Approved for US and Canada This power pack identified on attached label is FM approved for use in Class II Division 2 Groups E F G hazardous classified locations The spray...

Page 13: ...c spray gun is connected If an automatic gun is connected then the control unit can only be controlled via the CCM Prima interface The following powder coating guns can be connected to the EPG SPRINT...

Page 14: ...hes Width 270 mm 10 63 inches Depth without operating elements 200 mm 7 87 inches Weight 3 3 kg 7 28 lb Electrical Mains AC 85 VAC 250 VAC Frequency 47 Hz 440 Hz Input power max 40 W Output voltage ma...

Page 15: ...e water free and oil free compressed air quality standard 3 5 2 as per ISO 8573 1 3 5 2 5 m 7 C 44 6 F 0 1 mg m SIHI_05054_ENG CAUTION Compressed air quality accessories Danger of equipment damage Ope...

Page 16: ...lution 10 kV Single LED display Preset value of high voltage Bar graph LED Set voltage 2 Illuminated display Corona or Tribo current Lights up green Tribo scale When a Tribo gun is connected and selec...

Page 17: ...ogram for second coating Lights up green when the second coating program is selected 11 Display LED Program for profile parts Lights up green when the profile part program is selected 12 Display LED P...

Page 18: ...ected 23 Display LED Atomizer ioniser Tribo air Lights up yellow when the setting Atomizing ionising and Tribo air is selected 24 Universal rotary controller Dynamic digital rotary controller with 32...

Page 19: ...ngle LED display Set point high voltage and powder are deactivated Bar graph LED Actual value high voltage and powder are activated 34 Illuminated display Overall air quantity Lights up green Display...

Page 20: ...IP 64 CH 9450 Altst tten J Wagner AG Made in Switzerland PTB 06 ATEX 5003 1 Erg nzung Tested Gepr ft EN50050 EN50177 II 3 2 D IP64 80 C 0102 2 1 10 13 4 3 5 9 8 7 13 6 11 12 P_01112 14 14 C US FM APP...

Page 21: ...njector 9 Compressed air outlet for feed air For the powder injector 10 Gun connection To connect a Corona or Tribo gun 11 Connection for the CCM Prima For connecting to the CCM Prima if one is instal...

Page 22: ...ARATIONS FOR STARTING UP WARNING Incorrect installation operation Risk of injury and damage to equipment When putting into operation and for all work read and follow the operating instructions and saf...

Page 23: ...power Grounding cable to system ground e g from the powder container Compressed air main supply 0 6 0 8 MPa 6 8bar 87 116 psi Hose diameter 8 mm 0 315 inches Powder injector Dosage air blue Feed air r...

Page 24: ...mpressed air main supply 0 6 0 8 MPa 6 8bar 87 116 psi Hose diameter 8 mm 0 315 inches Powder injector Dosage air blue Feed air red Pulver feed transparent Atomizing or Tribo air black Electrical conn...

Page 25: ...on a roller A poorly grounded workpiece causes Dangerous electric charging of the workpiece Very bad wrap around Uneven coating Backspraying to the spray gun i e contamination Prerequisites for perfe...

Page 26: ...ith grounding strand 2 Connect grounding cable with booth and system ground 3 Connect grounding cable to an uncoated metal part of the booth 4 Remove all paint from hooks and other hanger parts 5 Do n...

Page 27: ...anual spray gun in the start up phase if the gun is used as a single device in a manual coating system If the trigger is actuated the control unit will detect it as an automatic gun and wait for the a...

Page 28: ...er These can be called up again as required using the program buttons With the EPG SPRINT a program comprises the following parameters Overall air quantity feed and dosage air quantity m h Powder quan...

Page 29: ...ER NUMBER DOC 2305222 6 2 1 DOUBLE CLICK PROGRAM HIGH DYNAMIC REMOTE This function is used to change quickly to another program during a coating operation The operator can access a previously set reci...

Page 30: ...s however depend on other factors The length of the suction hose and the length and diameter of the powder hose also affect the maximum powder volume 6 3 1 COMBINING THE AIR OUTPUTS A Y piece order no...

Page 31: ...90 80 70 60 50 40 30 20 10 100 m h 4 0 3 0 2 0 1 0 0 5 0 4 0 3 0 2 0 1 1 5 EPGSPRINT EPGSPRINT EPGSPRINT P_01124 OPERATING MANUAL VERSION 08 2010 ORDER NUMBER DOC 2305222 6 3 2 ACTIVATE HIGH OUTPUT MO...

Page 32: ...1 27 5 Use high voltage button 27 or current limitation button 29 to select parameter C17 6 The value set for parameter C17 is displayed by pressing characteristic slope button 31 in LED display 19 oF...

Page 33: ...70 60 50 40 30 20 10 100 P_01174 OPERATING MANUAL VERSION 08 2010 ORDER NUMBER DOC 2305222 15 8 To exit configuration mode press standby button 15 twice The control unit is now in the operating mode w...

Page 34: ...hapters 6 5 1 6 5 8 When a parameter is changed the LED on the left of the program button flashes to indicate that a parameter value has been changed The process for saving parameters is described bel...

Page 35: ...Instead of showing the current program number the LED display 19 now shows the modified value 4 To save the changes hold down the additional programs button 25 until the previous program number flashe...

Page 36: ...e bar graph display is another scale showing the hose diameter This scale shows the correlation between the overall air quantity and the inner hose diameter see operating manuals for the PI F1 powder...

Page 37: ...d when powder feeding is switched on it shows the actual value as a bar The powder quantity setting as refers to the percentage distribution between the different air types Example A powder quantity o...

Page 38: ...d on it shows the actual value as a bar Different amounts of air are required depending on the type or gun and or nozzle For the correct settings please refer to the operating manual for the relevant...

Page 39: ...27 is the high voltage bar graph display 1 When the control unit is in the ready position this display shows the set point as a dot and when high voltage is switched on it shows the actual value as a...

Page 40: ...6 5 5 DISPLAY OF ACTUAL HIGH VOLTAGE VALUE Procedure 1 Press high voltage button 27 for around 2 seconds Yellow LED 28 flashes quickly The actual high voltage value is shown in the LED display 19 for...

Page 41: ...urrent limiting button 29 is the current limiting bar graph display 2 Above the high voltage button 27 is the high voltage bar graph display 1 When the control unit is in the ready position this displ...

Page 42: ...ING ACTUAL VALUE OF CURRENT LIMITING Procedure 1 Press current limitation button 29 for around 2 seconds Yellow LED 30 flashes quickly The actual current limitation value is shown in the LED display 1...

Page 43: ...pe button 31 once or twice until the desired characteristic curve is shown in the characteristic slope LED display EPG SPRINT U I characteristics The user can choose from three characteristic curves t...

Page 44: ...al Wagner high voltage modules and control units Medium level blue Open circuit voltage 100 kV Maximum current 120 A For small surfaces For well rechargeable types of powder For metal powder To reduce...

Page 45: ...matic guns signal from control This function is set to the OFF parameter value in the factory The values can be changed in the parameter settings for parameters C22 and C23 see Device configuration ch...

Page 46: ...6 3 PROCEDURE FOR CLEANING PURGING Procedure 1 End coating operation 2 Remove powder delivery module suction lance powder injector from powder container 3 Switch on purge function by pressing purge bu...

Page 47: ...isposal of waste electrical equipment and its implementation in national law this product may not be disposed of with the household refuse but must rather be recycled in an environmentally correct man...

Page 48: ...nel outside the danger areas 7 1 WARNINGS E01 E04 The malfunction LED 13 flashes to indicate warnings In addition Exx is shown alternately in LED display 19 7 segment LED xx stands for the warning num...

Page 49: ...be reached Causes Hose kinked blocked Input air pressure too low Injector is not connected System cannot reach target setting Check hoses and hose laying Ensure that input pressure is greater than 6...

Page 50: ...ound monitoring The grounding cable is interrupted The gun is not connected Check replace gun cable Check replace gun Connect the gun E12 No coil current cascade interrupt The gun is not connected Gun...

Page 51: ...ed during operation Check The hose laying The air supply to the control unit Input pressure 6bar Connect injector Open compressed air E42 No flow of dosage air No air is flowing out of the control uni...

Page 52: ...OR MAIL SEA ROUTE OR OVERLAND ROUTE ETC ARKS IN SPARE PARTS LISTS OTE TO COLUMNu h IN THE FOLLOWING SPARE PARTS LISTS U 7EARING PARTS OTE O LIABILITY IS ASSUMED FOR WEARING PARTS L OT PART OF STANDARD...

Page 53: ...tomatic systems 1 2305127 EPG SPRINT control unit for USA 2 9951117 Thermal delay fuses 1 0 A included in EPG SPRINT 8 3 ACCESSORIES Item K Quantity Order No Designation 0241270 Mains cable Europe 024...

Page 54: ...V 90 80 70 60 50 40 30 20 10 100 m h 4 0 3 0 2 0 1 0 0 5 0 4 0 3 0 2 0 1 1 5 EPGSPRINT EPGSPRINT EPGSPRINT P_01124 OPERATING MANUAL VERSION 08 2010 ORDER NUMBER DOC 2305222 ATTACHMENT DEVICE CONFIGURA...

Page 55: ...p is for Wagner Service and the fourth group is reserved for Wagner production sites or the Wagner Service Center which have the necessary infrastructure Group 1 Parameter C11 to C20 Group 2 Parameter...

Page 56: ...current limiting button 29 to set the parameter to C11 2 The parameter value is now shown by pressing the characteristic slope button 31 3 The LED display 19 shows cor At the same time the blue rinse...

Page 57: ...gardless of what is currently displayed press the characteristic slope button 31 again The LED display 19 shows C11 again b If you want to save the changed setting press the additional recipes button...

Page 58: ...unit is factory set to OFF lock deactivated Procedure 1 If parameter C13 is not set on the control device select parameter group 1 by pressing program button 5 and use the high voltage button 27 and...

Page 59: ...less of what is currently displayed press the characteristic slope button 31 again The LED display 19 shows C13 again b If you want to save the changed setting press the additional programs button 25...

Page 60: ...ry setting Selection function is switched on after 5 seconds the selection automatically returns to the powder quantity setting C13 Lock OFF factory setting Lock is switched off ON Lock is activated v...

Page 61: ...and atomizing air in parallel The se two air flows must be combined externally with a Y piece and fed to the feed air connection in the injector The additional quantity differs depending on the inject...

Page 62: ...setting Hose purging switched off 1 s 10 s Hose purging time overrun in seconds C23 Hose purging intensity of dosing air 100 factory setting Hose purging intensity 100 1 100 Hose purging intensity fr...

Page 63: ...r Tribo air m h 4 Selection button Powder quantity 5 Selection button Overall air quantity m h 6 Selection button Characteristic slope 7 Selection button Current limiting A 8 Selection button High vol...

Page 64: ...at the touch of a button 3 CALLING CHANGING SAVING PROGRAMS 5 50 1 Press additional programs button 2 Set program number with rotary controller The program number is shown in LED display 3 Set new par...

Page 65: ...65 EPG SPRINT OPERATING MANUAL VERSION 08 2010 ORDER NUMBER DOC 2305222...

Page 66: ...ance fr Netherlands WAGNER Systemen Nederland Proostwetering 105 C NL 3543 AC Utrecht Phone 31 30 2410 688 Fax 31 30 2410 765 E mail info wagnersystemen nl Italy WAGNER Itep S p A Via Santa Veccia 109...

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Page 68: ...MANY 7 2 MB TTO ILIENTHAL 3TR 0OSTFACH ARKDORF 4ELEPHONE 4ELEFAX AIL SERVICE STANDARD WAGNER GROUP COM 3WITZERLAND 7 2 NDUSTRIESTRASSE 0OSTFACH LTST TTEN 4ELEPHONE 4ELEFAX AIL REP CH WAGNER GROUP CH W...

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WAGNER EPG-SPRINT, Translation Of The Original Operating Manual

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