WAGNER 2310478 Translation Of The Original Operating Manual Download Page 38 | Manualshive

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Summary of Contents for 2310478

Page 1: ...B_03416 VM 500 Version 09 2018 VM 500 Control Unit for Electrostatic Manual Spray Guns...

Page 2: ......

Page 3: ...he Operator 10 4 1 1 Electrical Devices and Equipment 10 4 1 2 A Safe Work Environment 10 4 1 3 Personnel Qualifications 11 4 2 Safety Instructions for the Personnel 11 4 2 1 Personal Safety Equipment...

Page 4: ...the Operating Personnel 24 7 2 Tasks 24 7 2 1 Emergency Deactivation 24 7 3 Starting Up and Spraying 25 7 4 Standby Mode 25 8 CLEANING AND MAINTENANCE 26 8 1 Cleaning 26 8 1 1 Cleaning Personnel 26 8...

Page 5: ...LS IN THESE INSTRUCTIONS Warning instructions in this manual highlight particular dangers to users and to the device andstatemeasuresforavoidingthehazard Thesewarninginstructionsfallintothefollowing c...

Page 6: ...vior as well as the necessary protective devices and measures Electrically trained person Is instructed by an electrician about the tasks assigned to him her the potential risks associated with improp...

Page 7: ...eactivate safety fixtures Use only WAGNER original spare parts and accessories The operating personnel must be trained on the basis of this operating manual Follow the instructions in the operating ma...

Page 8: ...2 IDENTIFICATION X Notice The EU type examination certificate from SIRA covers the use of the control unit as related equipment for the spray gun The manufacturer certifies that the control unit can b...

Page 9: ...issible combinations of devices see information for use 0102 II 3 2 G SIRA 11 ATEX 5374X 1 2 4 5 6 7 8 9 10 11 12 18 13 14 15 16 17 21 19 20 B_07273 3 Designation 1 For permissible device combinations...

Page 10: ...e ground wire connection Keep liquids away from electrical devices 4 1 2 A SAFE WORK ENVIRONMENT Hazard due to dangerous fluids or vapors Severe or fatal injuries due to explosion hazard or inhalation...

Page 11: ...he operating instructions for information about the required personnel qualifications 4 2 SAFETY INSTRUCTIONS FOR THE PERSONNEL Always follow the information in this manual particularly the safety ins...

Page 12: ...shut down devices the examination can be suspended until the next start up In the event of skin injuries caused by lacquer or flushing agents Note the lacquer or flushing agent that you have been usin...

Page 13: ...ufacture Make sure that the hoses are laid only in suitable places Hoses should not be laid in the following places under any circumstances in high traf c areas on sharp edges on moving parts or on ho...

Page 14: ...t used depending on the flushing agent solvent used anexplosivemixturemaytemporarilyexistinsidethelinesandcomponentsofequipment Only electrically conductive tanks may be used for cleaning and flushing...

Page 15: ...ts Before all work on the device and in the event of work interruptions Relieve the pressure from the spray gun high pressure hoses and all devices Secure the spray gun against actuation Switch off th...

Page 16: ...e supply is switched on and off via the trigger of the spray gun The special linear characteristic for high voltage ensures that if the spray gun is brought too close to the work piece or ground the h...

Page 17: ...5 DATA 5 6 TECHNICAL DATA Description Values Input voltage 115 VAC 230 VAC 50 Hz 60 Hz Input power max 40 W Input current max 0 5 A Output voltage max 20 Vpp Output current max 1 0 A AC High voltage...

Page 18: ...Norm Standard EN 50050 1 2013 IP 54 Eingangsstrom Input Current max 0 5A I 0 Main Switch Prim 1 0 AT Nicht unter Spannung trennen Do not disconnect under voltage Zul ssige Ger tekombinationen siehe Be...

Page 19: ...s Spray guns that are compatible with the VM 500 Air Spray GM 5000EAR or GM 5000EAF AirCoat Spray GM 5000EACR or GM 5000EACF Spannung Voltage Strom Current max 20Vpp max 1 0A Typ Type VM 500 115VAC 23...

Page 20: ...tage neither plug connectors nor closing elements may be separated or opened 6 6 GROUNDING Perfect grounding of all conductive parts such as floors walls roofs barriers work pieces transport devices c...

Page 21: ...Paint tank Minimum cable cross section Control unit 4 mm2 AWG 12 Product supply Paint tank Conveyor 16 mm2 AWG 6 Booth Spraying stand Grounding of spray gun The spray gun is grounded via the spray gun...

Page 22: ...pray gun 8 Return hose 15 Air hose 2 Spray gun cable 9 High pressure filter 16 Product hose 3 Grounding cable 10 Compressedairconnection 17 Return valve 4 Pneumatic pump 11 Stop valve 18 Tank for retu...

Page 23: ...agent in the pump and fill up if necessary Provide product tank tanks for flushing agent and an empty tank for return flow The interface input on the rear side of the control unit has to be protected...

Page 24: ...rs Make sure that persons with pacemakers do not work with the electrostatic spray gun don t stay inside the area of the electrostatic spray gun work piece Ensure that the control unit is not opened t...

Page 25: ...the control unit is ready to be operated B_03423 VM 500 2 3 When the spray gun trigger is pulled high voltage is switched on This is indicated by the high voltage LED 1 B_03423 VM 500 1 7 4 STANDBY MO...

Page 26: ...lectrostatic charges Flames or sparks can form during discharge Remove deposits from the surfaces to maintain conductivity Use only a damp cloth to clean the device Do not clean control unit with solv...

Page 27: ...es should be checked by an expert e g WAGNER service technician for their safe working conditions as required and at minimum every 12 months For shut down devices the examination can be suspended unti...

Page 28: ...o illuminated display lights up WAGNER service department Green illuminated display 1 does not light up no high voltage Spray gun cable not connected or defective Connect spray gun cable WAGNER servic...

Page 29: ...er and that are assigned to the unit Before all work on the device and in the event of work interruptions Relieve the pressure from the spray gun high pressure hoses and all devices Secure the spray g...

Page 30: ...cal equipment with household refuse Risk of injury and damage to the device In accordance with European Directive 2012 19 EU on the disposal of used electrical equipment and its implementation in nati...

Page 31: ...urope 10 m 32 8 ft 241271 Mains cable for Switzerland 3 m 9 8 ft 264626 Mains cable for USA 2 m 6 6 ft 264625 Mains cable for Japan 3 m 9 8 ft 130215 Grounding cable 10 m 32 8 ft B_01063 264332 Ground...

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Page 33: ...ts Wearing parts Wearing parts are not included in the warranty terms Included in service set Notice These parts are not covered by warranty terms Not part of standard equipment available however as a...

Page 34: ...ot disconnect under voltage Ty p Ty pe ma x 40 W J WA GN ER AG Ind us trie str ass e 22 CH 94 50 Alt st tte n Ma de in Sw itz erl an d Se rie Nr Se ria l No Sp an nu ng Vo lta ge Ar tik el Nr Ar tic l...

Page 35: ...263400 Distance bush 14 3 9922011 Serrated lock washer externally toothed 15 3 9910103 Hexagon nut 16 5 2312348 Hexagon lock nut 17 4 9922011 Serrated lock washer externally toothed 18 4 9903312 Rece...

Page 36: ...0 EN 50176 2009 EN 1953 2013 EN 61000 6 2 2005 B 2011 EN 60204 1 2006 A1 2009 B 2010 EN 61000 6 4 2007 A1 2011 EN 60529 1991 A1 2000 A2 2013 EN ISO IEC 80079 34 2011 EN 50050 1 2013 Applied national t...

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Page 40: ...ts liquid wagner group com www wagner group com CERTI F I E D Order no 2318724 Edition 09 2018 Document No 11122756 Version E...

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