Wacker Neuson SW10 Operation & Maintenance Manual Download

Page: 58 / 64

MAINTENANCE

CHECK AND TOP UP

CHECK, REPLACE OR TIGHTEN

REPLACE

CHECK, LOOK FOR THE CAUSES, FILL
UP

REPLACE, USE RECOMMENDED OIL
INSPECT AND IF NECESSARY, REPLACE
THE COMPONENT CONCERNED

ENGINE OIL LEVEL TOO LOW
THERMOSTAT FAULTY

RADIATOR BROKEN, FAULTY,
CLOGGED
AIR FILTER CLOGGED
COOLING FAN FAULTY,
BROKEN
MALFUNCTIONING OF WATER TEMPERA-
TURE INDICATOR ON DASHBOARD OR
BULB FAULTY
RADIATOR COOLANT
LEVEL LOW

BREAKAGE OF WATER / ALTERNATOR
PUMP
WATER PUMP BREAKAGE
BREAKAGE OF ENGINE COOLING FAN
CONTROL PUMP
BREAKAGE OF ENGINE COOLING FAN

TOP UP
INSPECT, CALL AN AUTHORISED
WORKSHOP
INSPECT, CLEAN OR REPLACE

CLEAN, REPLACE
INSPECT, REPLACE

INSPECT AND IF NECESSARY, REPLACE
THE COMPONENT CONCERNED
CHECK, TOP UP
INSPECT, REPLACE

INSPECT, REPLACE
INSPECT, REPLACE

INSPECT, REPLACE

ENGINE

OVERHEATING

STOP

IMMEDIATELY

CAUSE

REMEDY

FAULTY INJECTORS

ACCELERATOR BROKEN
POOR COMPRESSION

INSUFFICIENT POWER SUPPLY

(continues)

IRREGULAR

FUNCTIONING

FAULT

INSPECT, REPLACE
INSPECT, REPAIR
CALL AN AUTHORISED WORKSHOP
CHECK PLANT POWER SUPPLY,
REPLACE FUEL FILTER

PRESSURE LOW

ENGINE OIL

STOP

IMMEDIATELY

ENGINE OIL LEVEL
TOO LOW
PIPE AND CONNECTOR
OIL LEAKS

ENGINE OIL FILTER BLOCKED

OIL LEAK

INCORRECT ENGINE OIL

OIL PRESSURE WARNING LIGHT OR
BULB INEFFICIENT

Summary of Contents for SW10

Page 1: ...OPERATION MAINTENANCE MANUAL Skid Steer Loader SW10 Item 8009640011 Revision 101 Date March 2022...

Page 2: ...ation involved Designs and texts may disagree more or less obviously with some technical characteristics of the machine in this case contact the manufacturer before proceeding In the manual and if nec...

Page 3: ...LS P a g e DRIVER S SEAT 16 SAFETY BELTS 16 SAFETY BAR 16 CONTROLANDAUXILIARYINSTRUMENTS 17 MACHINESTARTINGANDSTOPPING 22 MOVEMENTANDDRIVING 23 USEOFTHEMACHINE 27 EQUIPMENT ACCESSORIES P a g e 31 32 3...

Page 4: ...or heavy duty and or particular use bolt in replacement of the 4 eye bolts MACHINE IDENTIFICATION The machine is fitted with a special plate carrying the identification data of the machine riveted to...

Page 5: ...00 Autonomy About hours 8 HYDRAULIC SYSTEM HYDRAULIC SYSTEM Hydrostatic transmission with n 2 variable capacity pumps that each power n 2 fixed cylinder hydrostatic motor reducers Negative command bra...

Page 6: ...and the key removed from the ignition The body must be level Position the machine at the rear of the truck ensuring that the longitudinal axle coincides with that of the truck Check that the ramps ar...

Page 7: ...atform with a truss or other equipment Before ascending or descending check perfect alignment between the tyres and the ramps Do not steer or adjust direction while on the ramps If necessary return to...

Page 8: ...chine by fixing them to the special seats located on the roof of the cabin If the eyebolts are removed close the four seats with the plastic caps supplied Any infiltration of water could seriously dam...

Page 9: ...be blocked Involuntary lifting of arms is prevented by the hydraulic block inserted on start up of the machine Disconnection and insertion is controlled by a button Fig 1 ref 4 on the right command pa...

Page 10: ...he vehicle these signal a potential danger and point out the precautions to take to prevent it If the warning message is not fully understood ask for an explanation from your employer or from your aut...

Page 11: ...ropriate temperature It is recommended to drive the machine at 60 70 of its power for the first 100 hours Before starting to drive or activate the equipment ensure that there is nobody in the sur roun...

Page 12: ...the rubber seal and remove the insert it includes Push the glass towards the outside with force ref 2 and exit from the vehicle The rear window safety exit is not suitable for use in environments whe...

Page 13: ...vel must always be upstream both in ascent and in descent The empty shovel must always be downstream both in ascent and in descent The load must always be as low as possible Avoid travelling over land...

Page 14: ...the machine to keep persons away MAKING THE LIFTING ARMS SAFE MAKING THE LIFTING ARMS SAFE MAKING THE LIFTING ARMS SAFE MAKING THE LIFTING ARMS SAFE MAKING THE LIFTING ARMS SAFE If the machine malfunc...

Page 15: ...lubricants Do not weld grind smoke or light flames near to the battery or fuel tank When replacing the battery follow the indications supplied in the relative chapter Always keep the machine clean and...

Page 16: ...belt from the fixed part plac ing it to the right of the driver SAFETY BAR SAFETY BAR SAFETY BAR SAFETY BAR SAFETY BAR Every machine is equipped with a safety bar that together with the safety belts...

Page 17: ...CONTROL OL OL OL OL AND AND AND AND AND A A A A AUXILIAR UXILIAR UXILIAR UXILIAR UXILIARY INSTR Y INSTR Y INSTR Y INSTR Y INSTRUMENTS UMENTS UMENTS UMENTS UMENTS CONTROL PANEL 17 Fig 1 Fig 1 Fig 1 Fi...

Page 18: ...D SWITCH FOR POWER TAKE OFF P T O CONTROL INSERTED Deactivates the command on the RIGHT manipulator 4 LIFTING ARM SAFETY ACTIVATION AND DEACTIVATION SWITCH ALWAYS insert with the engine switched on an...

Page 19: ...ng light switches off 7 4 ENGINE COOLING LIQUID TEMPERATURE WARNING LIGHT The warning light signals anomalous functioning of the diesel engine cooling plant 7 5 GENERATOR CHARGE INDICATOR OFF in norma...

Page 20: ...ctioning of the four direction indicators Insert the switch every time a potential danger exists and in EMERGENCY situations 10 FLASHLIGHT DEVICE SWITCH Commands the device positioned above the cabin...

Page 21: ...ion fuse 7 5A F7 Power take off PTO protection fuse 10A F8 Alternator excitement protection fuse 5A F9 Engine shutdown protection fuse 30 15A F10 Radio and emergency lights protection fuse 30 10A F11...

Page 22: ...atmospheric conditions and climatic Start up can only be carried out with the safety bar raised Position A Do not allow unauthorised persons to drive the machine Remember that the responsibility for...

Page 23: ...VING Traversing of the machine is controlled by the left joy stick The various joy stick positions depending on the manoeuvre to be carried out are represented below STRAIGHT LINE MOVEMENT Position A...

Page 24: ...24 OPERATOR CONTROLS Position H PROGRESSIVE RIGHT TURN IN FORWARD MOVEMENT Position G PROGRESSIVE LEFT TURN IN REVERSE MOVEMENT an acoustic safety device is activated Position E 90 LEFT TURN...

Page 25: ...SSIVE LEFT TURN IN FORWARD MOVEMENT Position D PROGRESSIVE RIGHT TURN IN REVERSE MOVEMENT an acoustic safety device is activated CONTROL OF THE LIFTING ARM Position I ARMS DESCENT Position L ARMS ASCE...

Page 26: ...26 OPERATOR CONTROLS SHOVEL CONTROL Position M SHOVEL CLOSURE Position N SHOVEL OPENING COMMANDS ON RIGHT AND LEFT JOY STICK GRIP O HORN control button P Q Power take off P T O control button...

Page 27: ...le and at the same time turn the shovel backwards until it is completely filled 4 Raise the lifting arms to just above the stock pile 5 Pull back lower the lifting arms and move with the shovel low to...

Page 28: ...D The machine is equipped with a floating valve which renders the lifting arms idle This function is very important for levelling the ground as the arms and the bucket always follow the course of the...

Page 29: ...avator therefore dig ging is only allowed on loose ground without stones and masses and which is generally easy to penetrate with the shovel To start digging turn the shovel downward until it slightly...

Page 30: ...and turn the shovel com pletely forward to unload all of the previously accumulated material Pull back and repeat the operation until the ground has been levelled Regarding loading capacity of the sho...

Page 31: ...chment lever to the outside 2 When the shovel has been attached raise the lifting arms so that the shovel moves away from the ground and turn the attachment device backwards allowing the shovel to res...

Page 32: ...E Release is obtained by pulling back the female coupling brace and pulling out the male coupling DRIVING CABIN DRIVING CABIN DRIVING CABIN DRIVING CABIN DRIVING CABIN The standard machine is equipped...

Page 33: ...for functioning of the plant open tap R posi tioned above the diesel engine corresponding to the alternator POSITION A CLOSED POSITIONB OPEN The cabin and driver s position are adequate for use in no...

Page 34: ...ding with unloading as well as checking the compatibility of the load with the maximum load admitted it is necessary to alternate in tracts descent with a backward rotation of the forks at least 4 5 t...

Page 35: ...UIPMENT SUPPLIES AND EQUIPMENT STANDARD EQUIPMENT ROPS and FOPS 1st level open cabin Power take off PTO with quick fitting with electric control for use of optionals Floating valve to ad just the shov...

Page 36: ...ing operations must be carried out with the engine cold using where possible a jet of pressurised water Do not use solvents or similar substances to prevent damaging the guards gaskets etc and the pai...

Page 37: ...3 7 MAINTENANCE Analogue safety system ref 3 fixed inside of the engine hood which must be installed every time the shovel lifting arms are raised to prevent uncontrolled descent...

Page 38: ...ted in the Manufacturer s Use and Maintenance booklet for the engine installed on the machine The RE FUELLING TABLE states the quantity of liquids lubricant and supplies for the necessities of all ind...

Page 39: ...S GREASE POINTS GREASE POINTS GREASE POINTS GREASE POINTS In the scheme beside are indicated the principal greasing points they must be supplied every 8 hours except for those with a different indicat...

Page 40: ...the lubricant When the operation has been completed and before switching off the engine lower the machine arms laying the bucket on the ground and inserting a piece of wood Then again fill the fuel t...

Page 41: ...riodically check and clean the air filter Check and clean the terminal board of the alternator and the starter Clean the water oil radiator Rocky terrain Use the machine with caution carry out manoeuv...

Page 42: ...total could be a sign of leakage of the reducer The first oil change must be carried out after 100 hours of functioning The following changes after 1000 hours or at least once a year Per capacity and...

Page 43: ...made easier by dismounting the tyre after having fixed the machine opportunely SER SER SER SER SERVICE VICE VICE VICE VICE EMER EMER EMER EMER EMERGENCY GENCY GENCY GENCY GENCY AND P AND P AND P AND P...

Page 44: ...ENED CORRECTLY IN PARTICULAR ON THE FRONT REDUCERS IT DOES NOT ALLOW THE MACHINE TO SHUTDOWN TOWING THE MACHINE TOWING THE MACHINE TOWING THE MACHINE TOWING THE MACHINE TOWING THE MACHINE In emergenci...

Page 45: ...p E is on the left tank and is accessible by opening the engine hood A special indicator Fig 1 ref 1 on the dashboard signals when it goes into reserve Avoid emptying the tank completely since due to...

Page 46: ...ngine is cold If the cap of the expansion tank A of the cooling liquid positioned at the side of the radiator is still hot use a protective glove or rags soaked in cold water Never place the face over...

Page 47: ...il use supplied funnel 2 To drain off used oil use the relative discharge pipe 3 prepared on the engine and orientated in a way to discharge through the opening in the floor of the frame into a contai...

Page 48: ...8 8 To facilitate the fastening operations the table on the side lists the driving torques according to the relevant dimension and class of resistance 3 Turn cartridge D alternately forwards and back...

Page 49: ...r maxi mum extension In these conditions the oil level should not be below the minimum mark The engine must be off The oil must be at operating temperature around 60 C For top ups unscrew the cap and...

Page 50: ...tection of pressures for traversing are positioned on the left side of the transmission pump visible with the cabin raised points 1 2 3 4 POINT 1 FORWARD movement left wheel POINT 2 REVERSE movement l...

Page 51: ...bar SERVICES detection point 5 arms and bucket 180 bar SERVO CONTROLS detection point 6 joy stick 24 bar Do not arbitrary modify the valves calibration values because they could the reason of malfunct...

Page 52: ...ous burns Always ensure perfect closure of the filler plugs Do not completely discharge the battery In case of fast discharge check the voltage regulator In the negative case recharge the battery or r...

Page 53: ...t and sheltered place REMOVE THE PROTECTION BEFORE START UP DANGEROFFIRE The machine is fitted with a switch located in the engine compartment which allows disconnecting the battery for any EMERGENCY...

Page 54: ...21 W base BA 15S 3 WORKINGLIGHTS BULB 12 V 50 W base GE 886 4 FLASHING LIGHT BULB 12 V 55 W base H1 5 NUMBERPLATELIGHT BULB 12 V 5 W base SV 8 5 8 6 REARDIRECTIONINDICATORS BULB 12 V 21 W base BA 15S...

Page 55: ...PE BRAND and TYPE Q Q Q Q Q ty ty ty ty ty FUEL TANK HYDROSTATIC AND HYDRAULIC SYSTEM TRAVERSINGMOTOR REDUCERS DIESEL ENGINE ENGINERADIATOR ARTICULATIONS PINSAND BUSH INGS FIFTHWHEEL DIESELFUEL OIL AG...

Page 56: ...L FILTER CUP DIESEL FUEL TANK HYDRAULIC OIL TANK ENGINE OIL LEVEL COOLANT LEVEL BATTERY LEVEL HYDRAULIC OIL LEVEL AIR FILTER Stoppage spy WHEEL REDUCTION GEAR OIL LEVEL TIGHTNESS NUTS AND SCREWS ALTER...

Page 57: ...INCORRECT ENGINE OIL LACK OF FUEL FUEL FILTER CARTRIDGE BLOCKED FUEL SUPPLY PIPES DAMAGED SAFETY BAR LOWERED CONNECT RECHARGE REPLACE CLEAN CONNECT TIGHTEN REPLACE FUSE INSPECT AND REPLACE IF NECESSAR...

Page 58: ...INE COOLING FAN TOP UP INSPECT CALL AN AUTHORISED WORKSHOP INSPECT CLEAN OR REPLACE CLEAN REPLACE INSPECT REPLACE INSPECT AND IF NECESSARY REPLACE THE COMPONENT CONCERNED CHECK TOP UP INSPECT REPLACE...

Page 59: ...LINEARLY WITHOUT FORCING THE CONTROLS IN PARTICULAR WITH CYLINDERS AT END OF TRAVEL HYDRAULIC OIL OVERHEATING COOL FOR THE APPROPRIATE TIME SLOW MOVEMENT OF HYDRAULICALLY CONTROLLEDPARTS insufficient...

Page 60: ...RISED WORKSHOP continues SLOWMOVEMENT OF HYDRAULICALLY CONTROLLED PARTS insufficient performance FAULT INCORRECT HYDRAULIC OIL HYDRAULIC OIL LEVEL LOW CYLINDER SEALS WORN MAX PRESSURE VALVES FAULTY RE...

Page 61: ...ECESSARY CALL AN AUTHORISED WORKSHOP INSPECT AND REPLACE IF NECESSARY ONE OF THE SERVOCONTROLS DOES NOT FUNCTION SEALS WORN OR DAMAGED OIL LEAK PIPES CONNECTORS DAMAGED DISTRIBUTOR VALVE DAMAGED ONE O...

Page 62: ...OES NOT FUNCTION HYDRAULIC MOTOR DAMAGED FEED VALVE DAMAGED PIPES CONNECTORS DAMAGED TRANSMISSION DISENGAGEMENT SCREW LOOSENED INSPECT AND REPLACE IF NECESSARY CALL AN AUTHORISED WORKSHOP INSPECT AND...

Page 63: ...6 3 MAINTENANCE NOTES PARTS CONCERNED D A T E WORK DONE HOURS WORKED...

Page 64: ...64 PARTS CONCERNED D A T E WORK DONE HOURS WORKED MAINTENANCE NOTES...

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