Wacker Neuson RD 16 Operator'S Manual Download Page 88 | Manualshive

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Wacker Neuson RD 16 Operator'S Manual Download Page 88

Maintenance

RD 16

88

wc_tx001076gb.fm

4.24 Troubleshooting

Problem / Symptom

Reason / Remedy

ENGINE DOES NOT

START

• Fuel tank empty.
• Wrong type of fuel.
• Old fuel. Drain tank, change fuel filter and fill with fresh fuel.
• Fuel system not primed.
• Fuel filter restricted or plugged. Replace filter.
• Battery connections loose or corroded. Battery dead.
• Air cleaner element plugged.
• Starter motor defective.
• Fuel solenoids on engine inoperative.
• Starter relay inoperative.
• Electrical connections loose or broken.

ENGINE STOPS BY

ITSELF

• Fuel tank empty.
• Fuel filter plugged.
• Fuel lines broken or loose.

NO VIBRATION

• Defective switch or poor connection.
• Solenoid on vibration valve damaged or disconnected.
• Exciter assembly damaged.
• Exciter motor coupling damaged or broken.
• Exciter motor damaged.
• Exciter pump damaged.
• Exciter bearings damaged.

NO TRAVEL or

TRAVEL ONLY IN
ONE DIRECTION

• Pin sheared on forward/reverse control.
• Control cable loose or broken.
• Drive motor damaged.
• Drive pump damaged.
• Defective relief valve or valves.

NO STEERING

• Steering cylinder damaged.
• Steering unit damaged.
• Steering relief valve stuck or damaged.
• Articulation joint lockarm engaged.

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Summary of Contents for RD 16

Page 1: ...0178395en 005 0310 0 1 7 8 3 9 5 E N Operator s Manual Ride On Roller RD 16...

Page 2: ...istribution not authorized by Wacker Neuson Corporation represents an infringement of valid copyrights Violators will be prosecuted Trademarks All trademarks referenced in this manual are the property...

Page 3: ...ke technical modifications even without notice which improve the performance or safety standards of its machines The information contained in this manual is based on machines manufactured up until the...

Page 4: ...on service center according to written instructions published by Wacker Neu son Unapproved parts attachments and modifications are those that do not meet the approved criteria Unapproved parts attachm...

Page 5: ...8 3 2 Control Panel 30 3 3 Roll Over Protection Structure ROPS 32 3 4 Foldable Roll Over Protection Structure ROPS if equipped 33 3 5 Rotating Beacon if equipped 35 3 6 Backup Alarm if equipped 35 3 7...

Page 6: ...Related Spare Parts 64 4 4 Maintaining the Seat and the Seat Belt 68 4 5 Cleaning the Spray Bars 69 4 6 Rear Frame Access 70 4 7 Fuel Filter 71 4 8 Priming the Fuel System 71 4 9 Battery 72 4 10 Engin...

Page 7: ...rical Schematic RD 16 92 5 4 Electrical Schematic Components RD 16 94 5 5 Electrical Schematic RD 16 IRH 96 5 6 Electrical Schematic Components RD 16 IRH 98 6 Technical Data 99 6 1 Engine 99 6 2 Rolle...

Page 8: ...Table of Contents RD 16 8 wc_bo0178395en_005TOC fm...

Page 9: ...hazardous situation which if not avoided will result in death or serious injury f To avoid death or serious injury from this type of hazard obey all safety mes sages that follow this signal word WARNI...

Page 10: ...sing the machine for any other purpose could permanently damage the machine or seriously injure the operator or other persons in the area Machine damage caused by misuse is not covered under warranty...

Page 11: ...m improper operation feet legs or arms extending outside of the operator work station and for other per sons in the work zone Line of sight blockage by the ROPS To protect yourself and others make sur...

Page 12: ...hildren people impaired by alcohol or drugs 1 3 2 Contact Wacker Neuson for additional training if necessary 1 3 3 Personal Protective Equipment PPE Wear the following Personal Protective Equipment PP...

Page 13: ...changing surface conditions and use extra care when operating over uneven ground on hills or over soft or coarse material The machine could shift or slide unexpectedly 1 3 17 ALWAYS use caution when...

Page 14: ...sent Move the machine away from the spill and wipe the machine dry before starting Refueling safety When refueling the engine Clean up any spilled fuel immediately Refill the fuel tank in a well venti...

Page 15: ...machine Tie back long hair Remove all jewelry including rings 1 5 2 Service training Before servicing or maintaining the machine Read and understand the instructions contained in all manuals delivere...

Page 16: ...ections while the engine is running Hydraulic fluid under pressure can penetrate the skin cause burns blind or create other personal injury hazards 1 5 13 ALWAYS check all external fasteners at regula...

Page 17: ...are often practically invisible DO NOT use your bare hands to check for leaks Check for leaks using a piece of cardboard or wood 1 5 24 DO NOT remove air cleaner cover paper element or precleaner whil...

Page 18: ...Labels RD 16 18 wc_si000400gb fm 2 Labels 2 1 Label Locations GG FF...

Page 19: ...run the machine indoors or in an enclosed area unless adequate ventilation through such items as exhaust fans or hoses is provided Read the Operator s Manual No sparks flames or burning objects near...

Page 20: ...6 20 wc_si000400gb fm F WARNING Pinch point G WARNING Hot surface J NOTICE Lifting point K WARNING To reduce the risk of hearing loss always wear hearing protection when operating this machine Ref Lab...

Page 21: ...h inside machine when engine is running M WARNING Disconnect battery before servicing Read Repair Manual for instructions Battery contains caustic acid and potentially explosive hydrogen gas N WARNING...

Page 22: ...t hazard Rotating machinery Do not reach inside machine when engine is running V WARNING Avoid crushing area Articulated steering joint locking location Lock the articulated steering joint before serv...

Page 23: ...RD 16 Labels wc_si000400gb fm 23 Z No lift point AA WARNING Disconnect battery before servicing BB Lifting of machine to be done with spreader bar only Ref Label Meaning 0165018...

Page 24: ...tery positive terminal Never touch this terminal and a metal portion of the machine simulta neously DD WARNING Read and understand the supplied Operator s Manual before operating the machine Failure...

Page 25: ...els Ref Label Meaning C Tie down point I Hydraulic oil reservoir fill tube Torque nuts to 13 6 14 7 Nm 120 130 in lbs maximum J NOTICE Lifting point Q Parking brake is disengaged Parking brake is enga...

Page 26: ...rial number is attached to each unit Please record the informa tion found on this plate so it will be available should the nameplate become lost or damaged When ordering parts or requesting service in...

Page 27: ...RD 16 Labels wc_si000400gb fm 27 GG Low sulfur fuel or ultra low sulfur fuel only Ref Label Meaning...

Page 28: ...001075gb fm 3 Operation 3 1 Operation and Service Locations wc_gr002947 33 21 11 12 2 24 11 32 4 23 25 5 8 37 18 1 37 19 37 35 37 42 41 9 3 31 34 39 40 15 10 28 33 30 29 30 28 38 16 7 28 38 28 7 27 17...

Page 29: ...ration control button 32 Steering cylinder under floor panel 11 Exciter motor 2 33 Tiedown 2 places 12 Exciter Steering pump 34 Rotating beacon 13 Hydraulic filter return line 35 Battery under floor p...

Page 30: ...peration RD 16 30 wc_tx001075gb fm 3 2 Control Panel RD 16 IRH RD 16 90 50 56 58 57 47 52 64 51 46 49 48 59 60 54 63 61 62 50 56 58 57 49 48 59 60 64 62 51 54 63 61 47 53 53 55 55 wc_gr004113 RD 16 10...

Page 31: ...ture indicator 58 Glow plug indicator 49 Low oil pressure indicator 59 Parking brake ON indicator 50 Vibration ON indicator 60 Battery indicator 51 Hazard lights switch ON and OFF 61 Water spray switc...

Page 32: ...e ROPS into the upright position 3 3 5 Secure the ROPS to the frame using the saved washers and the supplied bolts Torque hardware to 106 Nm 78 ft lbs Each month check the torque on all of the screws...

Page 33: ...them with the safety pins Be aware of pinch points when lowering and raising the ROPS To lower the ROPS 3 4 5 Support the upper mass of the ROPS using a crane and suitable rigging capable of supportin...

Page 34: ...and tighten the bolts to the specified torques Do not weld or drill into the ROPS Drilling or welding on the ROPS will nullify the ROPS certification WARNING Personal injury hazard The ROPS is not a...

Page 35: ...he light staff 3 5 2 Tighten the wing nut on the base of the light 3 6 Backup Alarm if equipped The backup alarm is located on the rear of the machine Start the engine and move the forward reverse con...

Page 36: ...f others depends on your care and attention when operating this machine Parking lights A On the RD 16 IRH only this switch position turns on the parking lights Lights on B On the RD 16 IRH this switch...

Page 37: ...into buckle a Make sure that the seat belt is placed low across the lap of the operator The retractor will adjust the belt length and the retractor will lock in place Push the release button d on the...

Page 38: ...n the neutral position before the roller can be driven or the vibration can be started Note A one half second delay keeps the system from tripping when the roller passes over a bump If the roller is s...

Page 39: ...ars located in front of and behind each drum are used to prevent dirt and asphalt from sticking to and accumulating on the drum surface These scrapers are spring loaded They may be set in the travel p...

Page 40: ...are Engine cover Control panel Fuel cap To lock the engine cover close the cover and attach a padlock to the fastener The control panel cover is stored on the front of the control column during opera...

Page 41: ...chine halves set the lockarm before lifting the machine for transport or repairs To set lockarm release it from its holder and swing it out from its stored position Place the forward end of the arm in...

Page 42: ...er is more likely to tip when moving off an elevated surface if the machine is turned away from the edge As shown in the illustration on the right always turn the machine toward the edge when moving o...

Page 43: ...n the elevated surface as possible Vibrating on a compacted surface Activating the vibratory system on a fully compacted surface may cause the drums to rebound and momentarily lose contact with the gr...

Page 44: ...nd for protection of the engine continuous duty use should be restricted to front rear slopes of 17 30 grade or less NEVER operate machine on side slopes The machine may roll over even on stable groun...

Page 45: ...to operate the controls as needed 3 17 Preparing the Machine for First Use Preparing for first use To prepare your machine for first use 3 17 1 Make sure all loose packaging materials have been remove...

Page 46: ...Operation RD 16 46 wc_tx001075gb fm Notes...

Page 47: ...of the brake system Fuel level Water level Condition of safety belt Scraper bars clean and properly adjusted Note All fluid levels should be checked with the machine on a level surface Ensure that re...

Page 48: ...art the engine until the glow plug indicator light goes out 3 19 5 Turn the starting switch 55 to the START position NOTICE Do not crank the engine starter for more than 15 seconds at one time Longer...

Page 49: ...RD 16 Operation wc_tx001075gb fm 49...

Page 50: ...e to cool down 3 20 6 Press the parking brake button 42 to set the parking brake Always set the parking brake before leaving the machine If the vehicle constitutes a hazard or obstacle to traffic when...

Page 51: ...d by pulling the parking brake button out The forward reverse control 15 must be in the NEUTRAL position to allow the release of the brakes If the forward reverse control is not in the NEUTRAL positio...

Page 52: ...hine while compacting Speed is controlled by the amount the lever is moved in the direction of travel forward or reverse During operation to run the machine at full throttle press and release the uppe...

Page 53: ...faster the roller will travel Road speed is the same in both FORWARD and REVERSE If you wish to change direction of travel from FORWARD to REVERSE or vice versa move the control to the NEUTRAL positio...

Page 54: ...either the front drum vibration or dual drum vibration by pressing the vibration switch 63 on the control panel CAUTION If the machine has been turned off with the vibration on the vibration will come...

Page 55: ...ecrease the spray frequency Press the lower half of the water spray switch 61 to turn the water pump off Only use clean water Dirty water even when filtered will rapidly clog the tubes of the spraying...

Page 56: ...accident occurs while the machine is operating follow the procedure below 3 26 1 Stop the engine 3 26 2 Allow the engine and exhaust system to cool 3 26 3 Using appropriate equipment return the machi...

Page 57: ...To reconnect the battery place the battery cable on the stud and secure with the wing nut Isolate the battery before performing any maintenance operations on electrical equipment 3 28 Auxiliary Batte...

Page 58: ...Operation RD 16 58 wc_tx001075gb fm 3 29 Panel Indicator Lights RD 16 IRH RD 16 90 RD 16 100 50 56 58 57 49 48 59 60 50 56 58 57 49 48 59 60 53 53 55 wc_gr004117 55 46 51...

Page 59: ...own Possible causes for the light to illuminate Oil level is too low Incorrect oil viscosity for the time of year Fault in the oil circuit Do not operate the machine if the light is illuminated Vibrat...

Page 60: ...switch 46 to activate the desired turn signal The signal lights 53 will flash when the turn signal switch is operating Return the turn signal switch to the middle position to deactivate the turn sign...

Page 61: ...RD 16 Operation wc_tx001075gb fm 61 Notes...

Page 62: ...equipment Refer to the engine manufacturer s Operation Manual for additional information Lombardini Engine Daily before starting Every 100 hrs Every 300 hrs Every 500 hrs Check engine oil and coolant...

Page 63: ...lower housing Check electrical wiring and connections Check operation of NEUTRAL safety switch Inspect seat belt New Machines Change engine oil per engine schedule Replace hydraulic system return line...

Page 64: ...hance operator safety These include the ROPS and the seat belt For your convenience we have provided the following diagrams and lists of replacement parts for these safety related features For a compl...

Page 65: ...224 1 Mount 552 0162959 1 Beacon group option 594 0162345 1 Light bulb 595 0162341 1 Retaining clip 675 0020378 8 Hex head screw 699 0163948 2 Hexagonal flange head screw 733 0031565 8 Lock washer 109...

Page 66: ...Maintenance RD 16 66 wc_tx001076gb fm Seat assembly diagram wc_gr007047...

Page 67: ...surement and torque 1 0163274 1 Plate 2 0163324 1 Adjustable seat 3 0164779 1 Seat switch 4 0083220 1 Holder 5 0030066 4 Lock nut M8 34 Nm 25 ft lbs 6 0013002 2 Hex head screw M12 x 25 86 Nm 63 ft lbs...

Page 68: ...at belt Keep the seat clean Dirt dust or harsh chemicals can damage the upholstery Repair holes or tears immediately If necessary clean the seat belt with a mild soap solution Do not use chemical clea...

Page 69: ...spray bars 4 5 1 Locate the plugs a at the ends of each spray bar b Unscrew and remove the plugs 4 5 2 Flush the inside of the spray bar with clean water 4 5 3 Reinstall one of the plugs and again flu...

Page 70: ...If there is water in the water tank drain all water before lifting the platform To open 4 6 1 Drain water from the water tank See section Water Spray System 4 6 2 Remove the two bolts a locking the op...

Page 71: ...s extremely flammable Turn the engine off and allow the engine to cool before replacing the fuel filter 4 8 Priming the Fuel System See Graphic wc_gr002999 If the fuel tank has been run completely dry...

Page 72: ...Do not touch the machine frame or the negative terminal of the battery when working on the positive terminal Battery fluid is poisonous and corrosive In the event of ingestion or contact with skin or...

Page 73: ...the battery at full charge to improve cold weather starting NOTICE Observe the following to prevent serious damage to the machine s electrical system Never disconnect the battery with the machine runn...

Page 74: ...nd a container under the machine to collect any liquid which drains off Dispose of this liquid in accordance with environmental protection legislation To change oil 4 10 1 Remove the oil filler cap a...

Page 75: ...card both filter elements 4 11 2 Insert new air filter elements then 4 11 3 Re install the end cover making sure that the dust cap c is clean and is pointing downward Periodically make sure the inlet...

Page 76: ...e greasing the articulating joint Rear Drum The rear drum drive bearing is equipped with a grease fitting b located at the center of the drum behind the right rear drum support Exciter The exciter is...

Page 77: ...or repair Contaminants generated by the mechanical components of the system during operation Improper storage and handling of hydraulic oil Use of the wrong type of hydraulic oil Leakage in lines and...

Page 78: ...ine be sure to specify anti wear properties Most hydraulic oil suppliers will provide assistance in finding the correct hydraulic oil for your machine Avoid mixing different brands and grades of hydra...

Page 79: ...nside the engine compartment Use only clean hydraulic oil Thoroughly clean the top of the filler cap before removing it from the tank Care should be taken to prevent small dirt particles from entering...

Page 80: ...Fill the hydraulic tank through the filler port with clean hydraulic fluid 4 17 6 Bleed the hydraulic system See section Bleeding the Hydraulic System 4 18 Bleeding the Hydraulic System 4 18 1 Fill th...

Page 81: ...e ropes to the hook of the lifting equipment The hook must have a lifting capacity which will support the weight of the machine Refer to section Technical Data for weight information Lift the machine...

Page 82: ...to the tie down points a Note The transmission is normally braked when the engine is off or when the hydraulic system is not functioning unless there is a fault and or the parking brakes have been man...

Page 83: ...the rear drum also drain the rear drum Change the engine oil Clean the entire roller and engine compartment Remove dirt from the cooling fins on the engine cylinders and on the blower housing Set the...

Page 84: ...bar has enough strength for the towing procedure that is involved The strength of the towing line or the tow bar should be at least 150 percent of the gross weight of the towing machine This is true f...

Page 85: ...chine Do not remove the blocking until the tow vehicle has been positioned and the tow lines are in place 4 22 2 Manually release the parking brake This will prevent excessive wear and damage to the b...

Page 86: ...difference in the amount of torque required to turn the screw once its spring is fully compressed 4 23 5 Continue to tighten turn clockwise the two release screws to compress the brake plate springs...

Page 87: ...RD 16 Maintenance wc_tx001076gb fm 87 Note Replacement drive motors come with the brakes in the ON position wc_gr002964 a b c d...

Page 88: ...nections loose or broken ENGINE STOPS BY ITSELF Fuel tank empty Fuel filter plugged Fuel lines broken or loose NO VIBRATION Defective switch or poor connection Solenoid on vibration valve damaged or d...

Page 89: ...RD 16 Maintenance wc_tx001076gb fm 89 Notes...

Page 90: ...Schematics RD 16 90 wc_tx001074gb fm 5 Schematics 5 1 Hydraulic Schematic...

Page 91: ...omponents Ref Description Ref Description 1 Steering cylinder 8 Return filter 2 Steering unit 9 Tank 3 Drive motor 10 Suction strainer 4 Bypass 11 Vibration solenoid valve 5 Charge pump 12 Exciter mot...

Page 92: ...Schematics RD 16 92 wc_tx001074gb fm 5 3 Electrical Schematic RD 16...

Page 93: ...RD 16 Schematics wc_tx001074gb fm 93 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 May be in harness...

Page 94: ...re sensor 40 Parking brake switch 13 Air filter sensor 41 Rear light left 14 Fuel level sensor 42 Head light left 15 20A fuse 43 Head light right 16 30A fuse main 44 Front parking light left optional...

Page 95: ...RD 16 Schematics wc_tx001074gb fm 95 Notes...

Page 96: ...Schematics RD 16 96 wc_tx001074gb fm 5 5 Electrical Schematic RD 16 IRH...

Page 97: ...RD 16 Schematics wc_tx001074gb fm 97...

Page 98: ...Head light right 14 Fuel level sensor 44 Front parking light left optional 15 20A fuse 45 Front turn light left optional 16 30A fuse main 46 Front parking light right optional 17 30A fuse lights 47 F...

Page 99: ...Engine make Lombardini Engine model LDW 1003 Max rated power rated speed kW hp 16 8 22 5 2850 rpm Displacement cm in 1028 62 7 Engine speed operat rpm 2850 Engine speed idle rpm 1300 Valve clearance c...

Page 100: ...5 8 Gradeability 30 Vibration Frequency vpm 4200 Item No RD 16 RD 16 IRH Lubrication Engine Lubrication type L pt SAE 15W40 Class SD rated 2 4 2 5 Hydraulic System type L gal Premium grade anti wear h...

Page 101: ...RD 16 Technical Data wc_td000312gb fm 101 6 4 Dimensions mm in RD 16 RD 16 90 1806 71 1 2547 100 3 2289 90 1 1382 54 4 560 22 1950 76 8 900 35 4 1002 39 4 RD 16 IRH...

Page 102: ...tended function Maximum hand arm vibration levels are 2 2 m s2 7 2 ft s2 These are the representative values of the weighted root mean square rms acceleration to which the hands and arms are sub jecte...

Page 103: ...differ depending on surface Charge pressure 29 3 30 7 bar 425 445 psi System Operating Pressure Relief Pressure bar psi bar psi Drive 55 76 800 1100 300 4350 Steering normal 41 55 600 800 45 51 650 72...

Page 104: ......

Page 105: ...nctions damages and other penalties being imposed Copyright 1978 AEM Association of Equipment Manufacturers Former Copyright CIMA Construction Industry Manufacturer Association Revised 6 02 9 04 SAFET...

Page 106: ...rating practices U S Department of Labor publishes safety and health regulations and standards under the authority of the Occupational Safety and Health Act for the general construction and mining ind...

Page 107: ...encountered during the normal operation and maintenance of your machine and to suggest possible ways of dealing with these conditions Additional precautions may be necessary depending on application m...

Page 108: ...USER 6 KNOW THE RULES Every employer is concerned about safety Safe operation and proper maintenance of your machine can prevent accidents KNOW the rules LIVE by them FIG 2 When starting work at a new...

Page 109: ...system FIG 4 BE AWARE Take advantage of training programs offered Safety programs require that one person at each jobsite be assigned the overall responsibility and authority for safety Know who that...

Page 110: ...at each item is securely in place and in operating condition FIG 6 For example Safety Blocks and Locks Other Locking Devices Lights Alarms Horn Guards and Shields Shut Down Devices First Aid Kit Fire...

Page 111: ...explosive gases Keep open flame or sparks away See the manufacturer s instructions when servicing the batteries when using jumper cables or when using a battery charger See pages 36 and 37 Remove all...

Page 112: ...the fuel level and if low fill the tank with the proper grade of clean fuel before extended operation following the instructions on page 34 A stalled or faltering engine can result in a real hazard w...

Page 113: ...is safe for test operation of the various controls and attachments Operate all controls make certain they operate properly and feel right Accustom yourself to the feel of your machine Listen for any...

Page 114: ...in the operator s station NEVER mount or dismount a machine that is moving Maintain control of your machine at all times ALWAYS operate your machine slowly until fully familiarized with it s operatio...

Page 115: ...OPES When working on slopes avoid sidehill travel whenever possible rather operate up and down the slope FIG 19 20 Remember the danger of sliding and or tipping on steep slopes is always present regar...

Page 116: ...und Always travel slowly over rough terrain and hillsides Maintain a speed consistent with the working conditions WORK SAFELY 22 When traveling on a public road obey all traffic regulations and be sur...

Page 117: ...pplied FIG 24 Lower the blade and all other hydraulically operated attachments if so equipped to the ground PARK AND SHUT DOWN SAFELY 24 SHUT DOWN PROPERLY Know the proper shut down procedure for your...

Page 118: ...in proper control NEVER attempt to tow a trailer or machine if the hitching devices are of insufficient or questionable capacity improperly matched in size or shape or positioned at improper heights W...

Page 119: ...ctly follow safe practices NEVER perform any work on the equipment unless authorized to do so FIG 29 Before performing any maintenance or repair work consult the Instruction Manual Follow the manufact...

Page 120: ...ibly with regard for yourself and other persons Lower items don t throw or drop them ALWAYS use proper hoisting equipment for lifting heavy loads 30 Keep machine in proper adjustment at all times Seri...

Page 121: ...ever use concrete blocks for supports They can collapse under even light loads When jacking up a machine use a SUITABLE jack placed in the proper position on a solid foundation Before working on a mac...

Page 122: ...f fuel only when machine is not running and machine is parked with no one in the cab Fuel in a well ventilated area Turn off all electrical switches Turn off cab heaters Open lights lighted smoking ma...

Page 123: ...ry turn off all electrical equipment then disconnect the negative battery cable first Before installing a battery turn off all electrical equipment then connect the positive battery cable first To pre...

Page 124: ...hese gases PERFORM MAINTENANCE SAFELY 38 HYDRAULIC SYSTEMS NOTE Hydraulic Systems have special features Some of the features affecting your safety are listed below Pressure can be maintained in hydrau...

Page 125: ...of control Either condition could cause personal injury or death Be sure the engine is stopped and machine is properly locked out and controls tagged before working on a machine Only run engine when i...

Page 126: ...OPS Roll Over Protective Structures Periodically inspect ROPS for cracks and loose mounting hardware Replace all missing deteriorated or worn rubber parts If it becomes necessary to remove a ROPS rein...

Page 127: ...the roller manufacturer s specifications Special precautions must also be exercised when loading or unloading transporting or servicing a towed roller Consult your manufacturer s manual for specific d...

Page 128: ...questions or uncertainty consult the manufacturer and or his dealer BEFORE attempting to operate it ALWAYS follow the manufacturer s instructions for starting the engine All controls MUST be in the c...

Page 129: ...for transporting Under what conditions you should not operate your machine If you do not understand any of these items consult with your supervisor BEFORE operating your machine TEST YOUR KNOWLEDGE 4...

Page 130: ...KE40246P1 6 9 05 3 14 PM Page 1...

Page 131: ...blayers and finish layers of asphalt on roads driveways parking lots and other types of asphalt covered surfaces 3 Type Model Roller RD 16 90 RD 16 IRH 90 RD 16 100 4 Item number of equipment RD 16 90...

Page 132: ...390 Wacker Neuson Corporation N92W15000 Anthony Ave Menomonee Falls WI 53051 Tel 262 255 0500 Fax 262 255 0550 Tel 800 770 0957 Wacker Neuson Limited Room 1701 03 1717 20 17 F Tower 1 Grand Century Pl...

Page 133: ...0178395fr 005 0610 0 1 7 8 3 9 5 F R Notice d Emploi Rouleau RD 16...

Page 134: ...ker Neuson Corporation repr sente une violation des copyrights en vigueur Les contrevenants feront l objet de poursuites Marques commerciales Toutes les marques commerciales qui apparaissent dans ce m...

Page 135: ...ournit des informations et renseigne sur les proc dures suivre pour utiliser et entretenir en toute s curit le ou les mod les Wacker Neuson ci dessus Par mesure de s curit et pour r duire les risques...

Page 136: ...uivantes s appliquent Les pi ces et accessoires approuv s sont ceux fabriqu s ou fournis par Wacker Neuson Les modifications approuv es sont celles effectu es par un centre de SAV Wacker Neuson agr co...

Page 137: ...et entretien 30 3 2 Panneau de commande 32 3 3 Cadre de protection ROPS 33 3 4 Arceau de Protection au Retournement ROPS pliable 35 3 5 Gyrophare si quip 37 3 6 Avertisseur de marche arri re si quip...

Page 138: ...retien du si ge et de sa ceinture 70 4 5 Nettoyage des barres d arrosage 71 4 6 Acc s au ch ssis arri re 72 4 7 Filtre Essence 73 4 8 Amor age du syst me d injection de carburant 73 4 9 Batterie 74 4...

Page 139: ...Sch ma lectrique RD 16 96 5 4 Composants du sch ma lectrique RD 16 98 5 5 Sch ma lectrique RD 16 IRH 100 5 6 Composants du sch ma lectrique RD 16 IRH 102 6 Donn es Techniques 104 6 1 Moteur 104 6 2 Ro...

Page 140: ...8 wc_bo0178395fr_005TOC fm Table des mati res RD 16...

Page 141: ...ue une situation dangereuse qui si elle n est pas vit e risque d entra ner de graves l sions corporelles voire la mort f Pour viter la mort ou de graves l sions corporelles respecter toutes les con si...

Page 142: ...s voies d acc s aires de stationnement et autres types de surfaces asphalt es Cette machine a t con ue et fabriqu e exclusivement aux fins d crites ci dessus L utilisation de cette machine dans tout a...

Page 143: ...ulique br lant risques d incendie dus une mauvaise technique de r approvi sionnement en carburant carburant et vapeurs de carburant blessures personnelles provoqu es par une mauvaise technique de leva...

Page 144: ...fs de s curit requis La machine ne doit tre pas accessible ni utilis e par des enfants personnes sous l emprise de l alcool ou de drogues Si besoin est contacter Wacker Neuson pour une formation compl...

Page 145: ...e conscient de l tat changeant des surfaces et redoubler de prudence lorsque la machine fonctionne sur un sol irr gulier sur des collines ou sur une surface meuble ou grossi re Un d placement ou un gl...

Page 146: ...ou manquant Ne pas d marrer le moteur si du carburant s est d vers ou en pr sence d une odeur de carburant loigner la machine du d versement et l essuyer avant de la d marrer S curit lors du plein Lor...

Page 147: ...ngue p riode il est n cessaire de proc der un entretien p riodique et des r parations occasionnelles Porter l quipement de protection individuel PPE Porter l quipement de protection individuel lors de...

Page 148: ...pi ces d tach es particuli rement dans des endroits clos Les gaz d chappement manant des carburants et des solvants peuvent devenir explosifs 1 5 5 NE JAMAIS apporter de modification la machine sans...

Page 149: ...solument effectuer cette op ration sous peine d endommager la machine et ou de blesser quelqu un sur la machine ou proximit 1 5 18 TOUJOURS verrouiller l articulation du renvoi de direction l aide du...

Page 150: ...Autocollants RD 16 18 wc_si000400fr fm 2 Autocollants 2 1 Situation des Autocollants GG FF...

Page 151: ...d gagent du monoxyde de carbone Ne pas faire fonctionner la machine l int rieur ou dans un endroit ferm sauf en pr sence d une ventilation ad quate ventilateurs ou tuyaux d chappement par exemple Lire...

Page 152: ...marche lire attentivement et comprendre le Manuel de l utili sateur Dans le cas contraire vous augmentez le risque de vous blesser et de blesser les autres F AVERTISSEMENT Point de rapprochement G AV...

Page 153: ...machine L AVERTISSEMENT Risque de coincement des mains M canisme rotatif Ne pas mettre les mains l int rieur de la machine avec le moteur en marche M AVERTISSEMENT D brancher la batterie avant la r v...

Page 154: ...la ceinture de s curit pour con duire le rouleau O AVERTISSEMENT Eviter zone de raccordement pince P AVERTISSEMENT Risque de coincement des mains M canisme rotatif Ne pas mettre les mains l int rieur...

Page 155: ...craser la zone Emplacement du dispositif de verrouillage du joint articul de direction Verrouiller le joint articul de direction avant toute intervention sur la machine Lire attentivement le manuel de...

Page 156: ...nt toute maintenance BB Ne soulever la machine qu au moyen d une plaque d cartement CC PR CAUTION Risque d lectrocution la borne positive de batterie auxiliaire Ne jamais toucher en m me temps cette b...

Page 157: ...0400fr fm 25 DD AVERTISSEMENT Avant d utiliser cette machine lire attentivement et assimiler la Notice d Emploi Dans le cas contraire le risque de se blesser ou de blesser les autres augmente R f Auto...

Page 158: ...on C Point d attache I Tube de remplissage de l huile hydraulique Serrer les crous un couple de 13 6 14 7Nm maximum J ATTENTION Point de levage Q Frein de stationnement desserr Frein de stationnement...

Page 159: ...llez noter les informations relev es sur cette plaque de fa on ce qu elles soient toujours disponibles si la plaque signal tique venait tre perdue ou endommag e Lor sque vous commandez des pi ces d ta...

Page 160: ...Autocollants RD 16 28 wc_si000400fr fm GG Combustible basse teneur en soufre ou com bustible faible teneur en soufre R f Autocollant Signification...

Page 161: ...RD 16 Autocollants wc_si000400fr fm 29...

Page 162: ...075fr fm 3 Fonctionnement 3 1 Emplacement des commandes et entretien wc_gr002947 33 21 11 12 2 24 11 32 4 23 25 5 8 37 18 1 37 19 37 35 37 42 41 9 3 31 34 39 40 15 10 28 33 30 29 30 28 38 16 7 28 38 2...

Page 163: ...rection sous le panneau de plancher 11 Moteur d excitatrice 2 33 Attache 2 emplacements 12 Pompe d excitatrice de direction 34 Gyrophare 13 Filtre hydraulique canalisation de retour 35 Batterie sous l...

Page 164: ...nnement RD 16 32 wc_tx001075fr fm 3 2 Panneau de commande RD 16 IRH RD 16 90 50 56 58 57 47 52 64 51 46 49 48 59 60 54 63 61 62 50 56 58 57 49 48 59 60 64 62 51 54 63 61 47 53 53 55 55 wc_gr004113 RD...

Page 165: ...t d accessoires de levage capables de supporter un poids de 43kg R f Description R f Description 46 Commutateur de clignotant GAUCHE et DROIT RD 16IRH uniquement 56 T moin de bas niveau de carburant 4...

Page 166: ...au retournement n est pas rouill fissur cass ou endommag Remplacer la ceinture de s curit tous les trois ans ou chaque fois qu elle a t soumise des charges accidentelles Si l arceau de protection au r...

Page 167: ...locage b Proc der de la m me mani re pour les deux c t s 3 4 3 Relever l arceau de protection au retournement la verticale Toujours tre conscient des risques de pincement en certains points lors de l...

Page 168: ...s Si l arceau de protection au retournement a t d pos de la machine il doit toujours tre remont avant de r utiliser la machine Utiliser les vis et crous d origine pour r installer l arceau de protecti...

Page 169: ...r l crou oreilles sur la base de l clairage 3 6 Avertisseur de marche arri re si quip L alarme de recul est situ e l arri re de la machine D marrer le moteur et d placer la commande de marche avant ma...

Page 170: ...nnes d pend des pr cautions que vous prendrez en utilisant cette machine Commutateur de feux de stationnement A Sur le RD 16 IRH uniquement ce commutateur allume les feux de stationnement Commutateur...

Page 171: ...le a S assurer que la ceinture de s curit est positionn e au dessus des cuisses de l op rateur L enrouleur ajuste la longueur de la ceinture et se bloque en place Appuyer sur le bouton de d verrouilla...

Page 172: ...d placer le rouleau ou d marrer la vibration Remarque Une temporisation d une demi seconde emp che le syst me de se d clencher lorsque le rouleau passe sur une bosse Si le rouleau est quip d un si ge...

Page 173: ...s devant ou derri re chaque tambour sont utilis es pour emp cher la salet et l asphalte de se coller et de s accumuler sur la surface des tambours Ces racleurs sont ressort Ils peuvent tre r gl s en p...

Page 174: ...r Le tableau de commande Le bouchon de carburant Pour verrouiller le capot moteur le fermer puis fixer un cadenas l attache Le couvercle du tableau de commande est stock l avant de la colonne de comma...

Page 175: ...rouillage avant de relever la machine pour la transporter ou la r parer Pour mettre en place le bras de verrouillage le lib rer de son attache et le faire pivoter pour le sortir de sa position de rang...

Page 176: ...qu elle est d plac e sur des surfaces qui ont t r cemment remblay es Angle de direction Un rouleau articul risque plus de basculer en descendant d une surface en hauteur si la machine est tourn e du c...

Page 177: ...d une surface lev e Maintenir la plus grande longueur de tambour possible sur la surface lev e Vibrations sur une surface compact e L activation du syst me de vibrations sur une surface enti rement c...

Page 178: ...tion en toute s curit et pour m nager le moteur il faut viter un usage intensif continu sur des pentes sup rieures 17 30 Ne jamais utiliser la machine en d vers La machine peut se retourner m me sur u...

Page 179: ...on de la machine pour sa premi re utilisation Pr paration de la machine sa premi re utilisation Pour pr parer la machine sa premi re utilisation 3 17 1 S assurer que tous les mat riaux d emballage ont...

Page 180: ...Fonctionnement RD 16 48 wc_tx001075fr fm Remarques...

Page 181: ...u de carburant Niveau d eau Ceinture de s curit Les barres du racleur sont propres et bien r gl es Remarque Les niveaux de tous les liquides doivent tre v rifi s lorsque la machine se trouve sur une s...

Page 182: ...este allum pendant environ 30 secondes 0 C Ne pas d marrer le moteur avant que le t moin ne soit teint 3 19 5 Tourner le contacteur de d marrage 60 sur la position ON MARCHE ATTENTION Ne pas lancer le...

Page 183: ...RD 16 Fonctionnement wc_tx001075fr fm 51...

Page 184: ...n du frein de stationnement 42 pour serrer ce dernier Toujours serrer le frein de stationnement avant de quitter la machine Si le v hicule en stationnement repr sente un danger ou un obstacle la circu...

Page 185: ...du frein de stationnement La commande de marche avant marche arri re 15 doit tre au point mort pour pouvoir desserrer les freins Si la commande de marche avant marche arri re n est pas au point mort l...

Page 186: ...ctage La vitesse est command e par la position du levier par rapport au sens de d placement marche avant ou marche arri re Pendant le fonctionnement pour faire tourner la machine plein r gime appuyer...

Page 187: ...u vers l arri re plus la vitesse du rouleau augmente La vitesse sur route est identique en marche avant et arri re Pour passer de la marche FORWARD AVANT la marche REVERSE ARRI RE et vice versa d plac...

Page 188: ...ommande de vibration du tambour avant ou des deux tambours en appuyant sur l interrupteur de vibration 63 du tableau de commande PR CAUTION si la machine a t arr t e avec la commande de vibration acti...

Page 189: ...d eau dans le sens inverse des aiguilles d une montre pour r duire la fr quence d arrosage Mettre le commutateur d arrosage d eau 66 en position OFF ARR T pour d sactiver la pompe eau N utiliser que d...

Page 190: ...ours d utilisation de la machine proc der comme suit 3 26 1 Arr ter le moteur 3 26 2 Laisser refroidir le moteur et le syst me d chappement 3 26 3 En utilisant un quipement appropri remettre la machin...

Page 191: ...tterie placer le c ble de batterie sur le boulon et le serrer avec l crou oreille Isoler la batterie avant d effectuer toute op ration d entretien sur les quipements lectriques 3 28 Borne positive de...

Page 192: ...Fonctionnement RD 16 60 wc_tx001075fr fm 3 29 Lampes Pilotes RD 16 IRH RD 16 90 RD 16 100 50 56 58 57 49 48 59 60 50 56 58 57 49 48 59 60 53 53 55 wc_gr004117 55 46 51...

Page 193: ...ibles d allumage du voyant Le niveau d huile est trop bas Viscosit incorrecte de l huile pour la saison D faut dans le circuit de lubrification Ne pas utiliser la machine tant que le voyant est allum...

Page 194: ...notant souhait Le voyant de clignotant clignote lorsque le commutateur de clignotant fonctionne Remettre le commutateur du clignotant au milieu pour d sactiver le clignotant Feux de d tresse Appuyer s...

Page 195: ...RD 16 Fonctionnement wc_tx001075fr fm 63 Remarques...

Page 196: ...e Manuel d utilisation du moteur fourni par le fabricant Lombardini Moteur Tous les jours avant usage Tous les 100 heures Tous les 300 heures Tous les 500 heures V rifier le niveau de l huile et du li...

Page 197: ...t du contacteur de point mort de s curit Inspecter la ceinture de s curit Machines neuves Remplacer l huile moteur selon le calendrier d entretien du moteur Remplacer le filtre de canalisation de reto...

Page 198: ...a s curit de l op rateur notamment ROPS et ceinture de s curit Pour plus de commodit les diagrammes et les listes de pi ces d tach es ayant cette fonction sont fournis ci dessous Pour la liste compl t...

Page 199: ...0162959 1 Option groupe de gyrophares 594 0162345 1 Ampoule 595 0162341 1 Cl de serrage 675 0020378 8 Vis t te hexagonale 699 0163948 2 Vis d accouplement six pans 733 0031565 8 Rondelle d arr t 1090...

Page 200: ...Entretien RD 16 68 wc_tx001076fr fm Diagramme du si ge wc_gr007047...

Page 201: ...0163274 1 Plaque d appui 2 0163324 1 Si ge ajustable 3 0164779 1 Contacteur de si ge 4 0083220 1 Attache 5 0030066 4 Contre crou M8 34 Nm 25 ft lb 6 0013002 2 Vis t te hexagonale M12 x 25 86 Nm 63 ft...

Page 202: ...la poussi re et les produits chimiques puissants peuvent endommager le capitonnage R parer imm diatement trous et d chirures Au besoin nettoyer la ceinture avec une solution savonneuse douce Ne pas u...

Page 203: ...les barres d arrosage 4 5 1 Situez les bouchons a aux extr mit s de chaque barre d arrosage b Desserrer et retirer les bouchons 4 5 2 Rincer l int rieur de la barre d arrosage l eau claire 4 5 3 Reme...

Page 204: ...vidanger toute l eau avant de lever la plate forme Pour ouvrir 4 6 1 Vidanger l eau des r servoirs d eau Voir section Syst me de pulv risation d eau 4 6 2 Retirer les deux boulons a qui fixent la plat...

Page 205: ...mable Couper le moteur et laisser le moteur refroidir avant de remplacer le filtre carburant 4 8 Amor age du syst me d injection de carburant Voir Dessin wc_gr002999 Si le r servoir de carburant est c...

Page 206: ...terie Ne pas toucher le ch ssis de la machine ou la borne n gative de la batterie en travaillant sur la borne positive L acide de batterie est nocif et corrosif En cas d ingestion ou de contact avec l...

Page 207: ...d marrage plus facile par temps froid ATTENTION les instructions suivantes doivent tre respect es sous peine d endommager gravement le syst me lectrique de la machine Ne jamais d brancher la batterie...

Page 208: ...qui s coule D barrassez vous en en fonction de la r glementation pour la protection de l environnement Pour remplacer l huile 4 10 1 D poser le bouchon de l orifice de remplissage d huile a et le bouc...

Page 209: ...s puis 4 11 3 r installer le couvercle d extr mit en s assurant que le cache poussi re c est propre et pointe vers le bas V rifier p riodiquement que le tuyau d admission n est pas obstru ATTENTION v...

Page 210: ...ge avant de graisser le joint articul Tambour arri re Le roulement d entra nement du tambour arri re est quip d un graisseur b situ au centre du tambour derri re le support du tambour arri re droit Ex...

Page 211: ...s g n r es par les composants m caniques du cir cuit pendant son fonctionnement Une mauvaise manipulation ou un mauvais stockage de l huile hydraulique L utilisation d une huile incorrecte Des fuites...

Page 212: ...ler s lectionner une huile disposant de bonnes propri t s anti usure La plupart des distributeurs peuvent vous assister dans ce choix Eviter de m langer des huiles de marques ou de qualit s diff rente...

Page 213: ...liser uniquement de l huile hydraulique propre Nettoyer soigneusement le dessus du bouchon de l orifice remplissage avant de le retirer du r servoir Prendre des pr cautions pour viter de plus petites...

Page 214: ...p cifi s Voir le Calendrier d entretien 4 17 1 D poser le bouchon de remplissage la cartouche du filtre de la partie sup rieure du r servoir hydraulique 4 17 2 D poser le bouchon du tuyau de vidange e...

Page 215: ...rer le moteur et faire tourner la machine au ralenti pendant 3 4 minutes 4 18 6 Tout en laissant le moteur continuer de tourner au ralenti d placer lentement et bri vement la commande d avant en arri...

Page 216: ...chet de l quipement de levage Le crochet doit avoir une capacit de charge suffisante pour le poids de la machine Se reporter la section Caract ristiques techniques pour obtenir des informations sur le...

Page 217: ...les ou des cha nes en acier aux points d attache a Remarque la transmission est normalement frein e lorsque le moteur est coup ou lorsque le syst me hydraulique ne fonctionne pas sauf en cas de panne...

Page 218: ...i re s il contient du gravier Vidanger l huile moteur Nettoyer enti rement le compacteur et le compartiment moteur Retirer les impuret s des ailettes de refroidissement des cylin dres et du radiateur...

Page 219: ...es deux machines devront tre munies d une protection de blindage Ceci prot gera le conducteur si le c ble ou l attelage servant au remorquage se casse Ne pas permettre que le conducteur se trouve sur...

Page 220: ...ne la machine peut tre remorqu e sur une courte distance sous certaines conditions La transmission et le syst me de direction devront tre en tat de fonctionner Le conducteur devra diriger la machine q...

Page 221: ...ION ne pas remorquer le rouleau sur des longues distances ou des vitesses sup rieures 3km h Les moteurs d entra nement pourraient tre endommag s 4 22 8 Immobiliser ensuite les tambours l aide de cales...

Page 222: ...ue vis soit compl tement compress Le technicien sentira une diff rence importante du couple n cessaire pour serrer les vis une fois que leur ressort est compl tement comprim 4 23 5 Ensuite continuer s...

Page 223: ...1 Remarque apr s l intervention s assurer que les vis de desserrage ont repris leur position normale de fonctionnement Remarque les moteurs d entra nement de rechange sont livr s avec les freins en po...

Page 224: ...UL R servoir de carburant vide Filtre carburant bouch Conduits de carburant cass s ou desserr s PAS DE VIBRATION Interrupteur d fectueux ou mauvais branchement Sol no de de la soupape de vibration end...

Page 225: ...RD 16 Entretien wc_tx001076fr fm 93 Remarques...

Page 226: ...Sch mas RD 16 94 wc_tx001074fr fm 5 Sch mas 5 1 Sch ma du syst me hydraulique...

Page 227: ...ription R f Description 1 V rin de direction 8 Filtre de retour 2 Bo tier de direction 9 R servoir 3 Moteur d entra nement 10 Cr pine 4 D rivation 11 lectrovanne de vibration 5 Pompe de charge 12 Mote...

Page 228: ...Sch mas RD 16 96 wc_tx001074fr fm 5 3 Sch ma lectrique RD 16...

Page 229: ...RD 16 Sch mas wc_tx001074fr fm 97 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 May be in harness...

Page 230: ...mmutateur du frein de stationnement 13 Capteur de filtre air 41 Feu arri re gauche 14 Capteur de niveau de carburant 42 Phare gauche 15 Fusible 20A 43 Phare droit 16 Fusible 30A g n ral 44 Feu de stat...

Page 231: ...RD 16 Sch mas wc_tx001074fr fm 99 Remarques...

Page 232: ...Sch mas RD 16 100 wc_tx001074fr fm 5 5 Sch ma lectrique RD 16 IRH...

Page 233: ...RD 16 Sch mas wc_tx001074fr fm 101...

Page 234: ...Capteur de niveau de carburant 44 Feu de stationnement avant 15 Fusible 20A 45 Feu clignotant avant gauche 16 Fusible 30A g n ral 46 Feu de stationnement avant droit option 17 Fusible 30A feux 47 Feu...

Page 235: ...RD 16 Sch mas wc_tx001074fr fm 103...

Page 236: ...icylindre 4 temps refroidissement par eau Constructeur Lombardini Mod le LDW 1003 Puissance max nomi nale vitesse nominale kW 16 8 2850 tours min D placement cm 1028 R gime d exploitation tours min 28...

Page 237: ...avissable 30 Fr quence de vibrations vpm 4200 Num re de r f rence RD 16 RD 16 IRH Lubrification Carter du moteur type L SAE 15W40 SD sup 2 4 Syst me hydraulique type L Qualit sup huile hydraulique ant...

Page 238: ...Donn es Techniques RD 16 106 wc_td000312fr fm 6 4 Dimensions mm in RD 16 RD 16 90 1806 71 1 2547 100 3 2289 90 1 1382 54 4 560 22 1950 76 8 900 35 4 1002 39 4 RD 16 IRH...

Page 239: ...es mains bras 2 2 m s2 7 2 ft s2 Il s agit des valeurs repr sentant la valeur d acc l ration quadratique moyenne pond r e laquelle les mains et les bras sont soumis Valeurs quadratiques moyennes pond...

Page 240: ...rer selon la surface Pression de charge 29 3 30 7 bar 425 445 psi Syst me Pression de fonctionnement Pression de d charge bar psi bar psi Entra nement 55 76 800 1100 300 4350 Direction normal 41 55 60...

Page 241: ...es voies d acc s aires de stationnement et autres types de surfaces asphalt es 3 Type mod le Rouleau RD 16 90 RD 16 IRH 90 RD 16 100 4 Num ro de r f rence du mat riel RD 16 90 0620799 RD 16 IRH 90 062...

Page 242: ...390 Wacker Neuson Corporation N92W15000 Anthony Ave Menomonee Falls WI 53051 Tel 262 255 0500 Fax 262 255 0550 Tel 800 770 0957 Wacker Neuson Limited Room 1701 03 1717 20 17 F Tower 1 Grand Century Pl...

Page 243: ......

Page 244: ...390 Wacker Neuson Corporation N92W15000 Anthony Ave Menomonee Falls WI 53051 Tel 262 255 0500 Fax 262 255 0550 Tel 800 770 0957 Wacker Neuson Limited Room 1701 03 1717 20 17 F Tower 1 Grand Century Pl...

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