manualshive.com logo in svg

Wacker Neuson PS2 1503, Operator'S Manual

Share
Download
Wacker Neuson PS2 1503 Operator'S Manual Download Page 41

Summary of Contents for PS2 1503

Page 1: ...Pump PS 3 Phase Series OPERATOR S MANUAL 0154623en 002 0107 0 1 5 4 6 2 3 E N...

Page 2: ......

Page 3: ...5 3 Technical Data 6 3 1 Standard Specifications 6 3 2 Operating Specifications 60 Hz 7 4 Operation 11 4 1 Names of Parts 11 4 2 Prior to Operation 12 4 3 Installation 12 4 4 Electrical Wiring 16 4 5...

Page 4: ...Table of Contents PS 3 Phase Series wc_bo0154623002enTOC fm 2...

Page 5: ...equipment please contact Wacker Corporation The information contained in this manual was based on machines in production at the time of publication Wacker Corporation reserves the right to change any...

Page 6: ...void possible injury or death DANGER indicates an imminently hazardous situation which if not avoided will result in death or serious injury WARNING indicates a potentially hazardous situation which i...

Page 7: ...ust be disconnected CAUTION Risk of shock Do not remove cord and strain relief 2 2 Information Labels Label Meaning A nameplate listing the Model Number Item Number Revision and Serial Number is attac...

Page 8: ...r Open Type Shaft Seal Double Mechanical Seal Bearing Shielded Ball Bearing Motor Specification Dry Submersible Induction Motor 2 Pole Insulation Class B 10 to 15 HP Class E 2 to 7 5 HP Protection Sys...

Page 9: ...PS3 2203 0009129 0009130 0009131 Pump Bore mm in 50 2 80 3 50 2 80 3 Phase 3 3 3 3 Starting Method Direct Online Direct Online Direct Online Direct Online Output kW Hp 1 5 2 1 5 2 2 2 3 2 2 3 Rated C...

Page 10: ...09137 PS4 3703 0009138 0009139 0009140 Pump Bore mm in 50 2 80 3 100 4 Phase 3 3 3 Starting Method Direct Online Direct Online Direct Online Output kW Hp 3 7 5 3 7 5 3 7 5 Rated Current A V 13 3 6 8 5...

Page 11: ...9141 0009142 0009143 PS4 5503 0009144 0009145 0009146 Pump Bore mm in 80 3 100 4 Phase 3 3 Starting Method Direct Online Direct Online Output kW Hp 5 5 7 5 5 5 7 5 Rated Current A V 19 5 9 8 7 3 220 4...

Page 12: ...0009158 Pump Bore mm in 100 4 100 150 4 6 100 4 100 150 4 6 Phase 3 3 3 3 Starting Method Direct Online Direct Online Direct Online Direct Online Output kW Hp 7 5 10 7 5 10 11 15 11 15 Rated Current...

Page 13: ...el The external appearance and the internal construction may vary slightly depending on your particular model Ref Description Ref Description 1 Discharge Outlet 8 Lifting Handle 2 Coupling 9 Mechanica...

Page 14: ...4 3 Installation If the pump is used to drain a swimming pool the pump must be connected to a Ground Fault Interruptor GFI If the pump is used in fountains the pump must be connected to a Ground Faul...

Page 15: ...ction tools screwdriver or box wrench Note Please also read the instructions that come with each of the test instruments Checks to Make Before Installation With the megohmmeter measure the insulation...

Page 16: ...ctrical shock In order to properly discharge water provide adequate piping to the area where the pump is mounted Improper piping may lead to water leakage or other malfunctions 4 3 3 Install the pump...

Page 17: ...where the pump is not readily accessible after installation please contact Wacker for a duplicate nameplate to be installed at the wellhead or on the control box so that it will be readily visible See...

Page 18: ...k Cable Assembly If it is necessary to extend the cable assembly use a core size equal to or larger than the original This is necessary not only for avoiding a performance drop but to prevent cable ov...

Page 19: ...rting or unexpected starting of the pump leading to injury 4 4 1 Tighten the ends of the cable assembly securely against the terminal board 4 4 2 The figure shows how to connect the cable assembly pro...

Page 20: ...ed to a circuit protected by a fuse use a time delay fuse with this pump Ref Description Ref Description 1 Coil 2 Circle thermal protector Wire Colors B Black R Red Y Yellow Or Orange G Green T Tan Br...

Page 21: ...may jerk and cause a serious accident involving injury NEVER start the pump where people are present as they may suffer electrical shock from current leakage Be sure to check the pump s direction of r...

Page 22: ...state Operating voltage Use an AC voltmeter tester to measure the voltage at the terminal board Power supply voltage tolerance within 5 of the rated voltage COUNTERMEASURE If the power supply voltage...

Page 23: ...including electrical shock a short and injury During a power outage disconnect the power supply to the pump Unintentional operation of the pump after power resumption would be extremely dangerous to p...

Page 24: ...akage and electrical shock The table below shows the water level during operation by output Make sure that the water level will not be under these levels See Graphic wc_gr000335 Model Continuous Runni...

Page 25: ...the clogged debris and replace any worn parts Lubricant inspection Change lubricant Designated lubricant SAE 10W 20W 2 Change mechanical seal 3 Overhaul This should be carried out even if there are n...

Page 26: ...ump motor 5 2 1 Washing the pump Remove accumulated matter from the surface of the pump and wash it with clean water Take special care to remove any debris from the impeller 5 2 2 Inspecting the pump...

Page 27: ...e oil can be extracted easily by tilting the pump so that the oil plug faces downward If the oil appears discolored or intermixed with water a likely cause is a defective shaft sealing device i e mech...

Page 28: ...ml 25 0 fl oz PS2 3703 PS4 3703 PS3 3703 960 ml 32 5 fl oz PS4 5503 PS3 5503 1100 ml 37 2 fl oz PS4 7503HH PS4 11003HH PS4 7503HF PS4 11003HF 760 ml 25 7 fl oz Part Replacement Frequency Mechanical se...

Page 29: ...If the pump was assembled improperly it may lead to abnormal operation electrical shock or water damage This section explains the disassembly and reassembly processes that are involved up to the casi...

Page 30: ...Maintenance PS 3 Phase Series wc_tx000132gb fm 28 1 2 3 4 5 AA CC 8 9 10 BB DD 11 12 13 14 15 16 17 18 19 20 21 22 23 24 wc_gr000337...

Page 31: ...ve the strainer 22 from the pump 5 3 2 Removing the suction cover Remove the bolt and the nut except 2 HP 3 HP washer 20 and the stud bolt 21 and remove the suction cover 19 from the pump 5 3 3 Removi...

Page 32: ...ompleting reassembly do not forget to pour the specified amount of lubricant into the pump Note The gaskets and O rings must be replaced with new parts Also replace any parts that are worn or damaged...

Page 33: ...PS 3 Phase Series Maintenance wc_tx000132gb fm 31 wc_gr000338 1 2 3 10 8 9 BB DD AA CC 11 6 7 12 13 15 16 17 14 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33...

Page 34: ...strainer 30 from the pump 5 3 10 Removing the suction cover 25 After removing the bolt 27 washer 26 stud bolt 29 and the lockwasher 28 remove the suction cover 25 from the pump Ref Description Ref Des...

Page 35: ...rately as a spare part See Graphic wc_gr000338 Reassembly Procedure 5 3 14 The reassembly procedure is the reverse sequence of disassembly Note After completing reassembly do not forget to pour the sp...

Page 36: ...eck if there is an open circuit in the cable assembly or wiring Impeller is obstructed Inspect the pump and remove the obstruction Pump starts but stops imme diately causing the motor pro tector to ac...

Page 37: ...meshed enclo sure The strainer is obstructed or buried Remove the obstruction Place a concrete block under the pump to prevent the pump from picking up debris The motor rotates in reverse Interchange...

Page 38: ......

Page 39: ......

Page 40: ......

Page 41: ......

Page 42: ......

Page 43: ......

Page 44: ......

Page 45: ......

Page 46: ......

Page 47: ......

Page 48: ......

Page 49: ......

Page 50: ...0 Fax 49 0 89 354 02 390 Wacker Corporation P O Box 9007 Menomonee Falls WI 53052 9007 Tel 1 1 262 255 0500 Fax 1 1 262 255 0550 Tel 800 770 0957 Wacker Asia Pacific Operations Sunley Center Unit 912...

Reviews:

No comments

Brands by name

Popular brands

Load more brands