Wacker Neuson LTS4K Operator'S Manual Download

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wc_tx004611en.fm

Schematics—LTS8L

LTS

12 Schematics—LTS8L

12.1

Electrical Schematic Components

Ref.

Description

Ref.

Description

Battery charge alarm

Hour meter

High temperature switch

Emergency stop

Low pressure switch

Mains

Fuel pump/so

Lamp

Cranking

Basic Plus 66

Ignitor

Battery -

Water temperature sender

Preheating

12V battery

Water temperature sensor

Starter motor

30A fuse

Fuel solenoid

Preheating timer

Low oil pressure switch

Starter switch

Battery charger alternator

5A fuse

—

Wire Colors

Black

Red

Yellow

Orange

Green

Tan

Brown

Purple

Blue

VIO

Violet

Clear

Shield

Pink

White

Gray

Lt. blue

Summary of Contents for LTS4K

Page 1: ...Operator s Manual Light Tower LTS 60 Hz 50 Hz Type Document Date Revision Language LTS4K LTS7K LTS8L LTS8K 5100042480 0121 03 EN...

Page 2: ...distribution not authorized by Wacker Neuson America Corporation represents an infringement of valid copyrights Violators will be prosecuted Trademarks All trademarks referenced in this manual are the...

Page 3: ...ant safety requirements Serial number S N For future reference record the serial number in the space provided below You will need the serial number when requesting parts or service for this machine Ma...

Page 4: ...acker Neuson factory installed components Your machine may vary depending on the requirements of your specific region Manufacturer s approval This manual contains references to approved parts attachme...

Page 5: ...he machine named Wacker Neuson LTS4K LTS7K LTS8K LTS8L Is compliant with the safety requirements contained in the EEC directive 2006 42 And that it was built in full compliance of the harmonized stand...

Page 6: ......

Page 7: ...afety Guidelines for Towing the Machine 19 2 Labels 22 2 1 Label Locations 22 2 2 Label Meanings 22 3 Lifting and Transporting 24 3 1 Towing and Moving with Towing Vehicle 24 3 2 Handling and Transpor...

Page 8: ...cal Data 50 Hz 49 9 1 Floodlights 49 9 2 Mast 49 9 3 Engine 50 9 4 Generator 50 9 5 Machine 51 9 6 Sound Measurements 51 9 7 Radiation Compliance 51 9 8 Dimensions 52 10 Technical Data 60 Hz 53 10 1 F...

Page 9: ...ic 67 12 5 Electrical Schematic 68 12 6 Electrical Schematic 69 13 Schematics LTS8K 70 13 1 Electrical Schematic Components 70 13 2 Electrical Schematic 71 13 3 Electrical Schematic 72 13 4 Electrical...

Page 10: ...10 wc_bo5100042480_01TOC fm Table of Contents LTS...

Page 11: ...l personal hazards Obey all safety messages that follow this symbol DANGER DANGER indicates a hazardous situation which if not avoided will result in death or serious injury To avoid death or serious...

Page 12: ...anty The following are some examples of misuse Connecting a load that has voltage and frequency requirements that are incompatible with the machine output Overloading the machine with a device that dr...

Page 13: ...art operate and shut down the machine They also must meet the following qualifications Have received instruction on how to properly use the machine Are familiar with required safety devices The machin...

Page 14: ...spray Avoid using water jets In the event of a fire wear a breathing apparatus if there is heavy smoke Personal Protective Equipment PPE Wear the following personal protective equipment PPE while ope...

Page 15: ...rnator leads The tools must NOT come into contact with the battery terminals with the risk of creating an electric arc Use jumper cables only as recommended Improper use can result in severe damage an...

Page 16: ...aintaining the machine must be familiar with the associated potential risks and hazards Maintenance items that can be performed by the operator are listed in this manual Other repairs should be perfor...

Page 17: ...battery is disconnected Do not perform even routine service oil filter changes cleaning etc unless all electrical components are shut down Always turn off light circuit breakers and shut down engine...

Page 18: ...ames Do not touch the engine or muffler while the engine is running or immediately after it has been turned off Do not operate a machine when its fuel cap is loose or missing Do not start the engine i...

Page 19: ...fting points and tie downs described in the Operator s Manual Make sure the transporting vehicle has sufficient load capacity and platform size to safely transport the machine To reduce the possibilit...

Page 20: ...ler lights are functioning correctly Only tow the machine when the trailer s safety chains are connected to the towing vehicle in a crisscross pattern Maintain extra distance between the towing vehicl...

Page 21: ...wc_si001097en fm 21 LTS Safety Information Notes...

Page 22: ...anings a Attention Read the operator s manual before operating the machine b Attention High voltage Read the operator s manual before operating the machine c Do not extinguish with water Attention Do...

Page 23: ...ame or fire at a safe distance from the machine g Attention Hot liquid under pressure during machine use and immediately after Pay attention when open ing h Lifting point Ensure lifting device has eno...

Page 24: ...tongue jack a is down so the unit will not tip over when the other jacks are raised 4 Raise all the jacks and retract the retractable ones 5 Couple the unit to a towing vehicle between the rudder eye...

Page 25: ...e machine to move The weight is specified in the operator s manual and on the data plate 2 Connect the cable hook to the lifting eye a and tension the cable 3 Lift the machine about 10 cm 4 in 4 Move...

Page 26: ...equirements 3 Lift the machine about 10 cm 4 in 4 Move slowly and position the machine where needed wc_gr014712 a b CAUTION All lifting operations must be carried out by qualified personnel such as fo...

Page 27: ...inated by the lamps Do not move the tower with the mast raised Uncouple the light tower from the towing vehicle if necessary as follows 1 Detach the breakaway cable from the towing vehicle 2 Release t...

Page 28: ...DANGER Asphyxiation hazard Exhaust gas from the machine contains carbon monoxide a deadly poison you cannot see or smell Exposure to carbon monoxide can kill you in minutes Position the machine so th...

Page 29: ...ording to the manufacturer s instructions CO alarms should be certified to the requirements of the latest safety standards UL 2034 IAS 6 96 or CSA 6 19 01 Test the CO alarm batteries monthly Requireme...

Page 30: ...ull the outrigger jack outwards until it is fully extended and ensure that the locking pin locked it in place securely in the extended position 2 Jack the unit up by rotating the handle on the top of...

Page 31: ...ulling it and then turning the floodlight For any adjustments the mast must be lowered to allow access 3 After adjusting the lights prepare to raise the tower by Inspecting the cable and replacing it...

Page 32: ...vels valid for metal halide and halogen versions If the lights are shut down they require a cool down period of approximately 10 minutes before they can be switched on again 9 Close the control panel...

Page 33: ...ways perform grounding operations in compliance with local international regulations Check that the grounding cable is securely attached to the unit Check that the emergency stop button is not pressed...

Page 34: ...ook 3 Air output 13 Air inlet 4 Radiator cap cover 14 Winch 5 Engine oil cap cover 15 Data plate 6 Lifting eye 16 Earthing clip 7 Engine inspection doors 17 230V 50HZ EEC socket 8 Fixed outrigger jack...

Page 35: ...4 Low oil pressure alarm lamp 14 Fuel pre filter 5 High coolant temperature alarm lamp 15 Fuel filler cap 6 Battery charger failure alarm lamp 16 Fuel level indicator 7 25A RCBO 17 Battery charger al...

Page 36: ...ng on version region Power is supplied to the socket any time the engine is running and the main circuit breaker is switched to the ON position Do not pull more than 12A from the socket when the light...

Page 37: ...e GL position the lamp d will be lighted 3 When the lamp d turns off turn the key switch to the ST position Note If the engine does not start turn the key switch to the OFF position Otherwise the auto...

Page 38: ...is not supplying any power 3 Switch the individual circuit breakers for each light to the OFF position 4 Switch the main circuit breaker to the OFF position 5 We suggest leaving the engine idling for...

Page 39: ...T modify any component if not authorized The repairs cannot be considered among the routine maintenance activities for example the replacement of parts that are subject to occasional damage and the re...

Page 40: ...completing the procedures listed above fill the fuel tank completely and add a high quality stabilizer to the fuel Choose a stabilizer that includes cleaning agents and additives designed to coat prot...

Page 41: ...s need to be brought to authorized waste treatment sites Metallic structure Batteries Engine and hydraulic oils Cooling liquid Filters Cables These components have to be disposed of accordingly to loc...

Page 42: ...than in normal conditions 2 After 6 times of cleaning 3 Consult your local KUBOTA Dealer for this service 4 Replace only if necessary The items listed above marked are registered as emission related c...

Page 43: ...rated in US EPA regulated areas Therefore please use No 2 D S15 diesel fuel as an alternative to No 2 D and use No 1 D S15 diesel fuel as an alternative to No 1 D for ambient temperatures below 10 C 1...

Page 44: ...pan 16 Check of air intake line Every 200 hours of operation or six months Check of radiator hoses and clamp bands Every 400 hours Replacement of fuel filter element 4 1 Cleaning of water separator i...

Page 45: ...priate viscosity based on the expected outside air temperature See the table below WARNING Most used liquids from this machine such as oil gasoline grease etc contain small amounts of materials that c...

Page 46: ...ars Every 2 years Initial oil and filter change X Clean air cleaner element X Check fan belt tension X Drain water separator X Fuel filter X Alternator belt X Remove fuel tank sediment X Replace fan b...

Page 47: ...oil of appropriate viscosity based on the expected outside air temperature See the table below WARNING Most used liquids from this machine such as oil gasoline grease etc contain small amounts of mate...

Page 48: ...ange X Fuel filter X Clean air cleaner element X Check fan belt tension X Drain water separator X Change engine oil and filter outside US Canada X Check radiator hose and clamps X Check intake air lin...

Page 49: ...odlights Type Metal Halide Metal Halide Metal Halide LED Power of each lamp W 1 000 1 000 1 000 300 Floodlights installed 4 4 4 4 Illuminated area m2 5 lux min 4 200 4 200 4 200 4 500 Item Number LTS7...

Page 50: ...Kubota D1105 Kubota Z482 Number of cylinders 2 3 3 2 Displacement cm3 479 1 028 1 123 479 Engine speed rpm 3 000 1 500 1 500 1 500 Fuel consumption L h 1 6 1 9 1 85 0 55 Average runtime before refuel...

Page 51: ...EN 13309 for Construction Machinery The lamps provided with this machine are electric discharge lamps They are designed for use with metal halide ballasts only and require time to reach full brightnes...

Page 52: ...wc_td000736en fm 52 Technical Data 50 Hz LTS 9 8 Dimensions 50 Hz 2204 mm 2560 mm 1390 mm 550 mm 1656 mm 2560 mm 822 mm 1120 mm 1476 mm 904 mm wc_gr014792...

Page 53: ...loodlights Type Metal Halide Metal Halide Metal Halide LED Power of each lamp W 1 000 1 000 1 000 300 Floodlights installed 4 4 4 4 Illuminated area m2 5 lux min 4 200 4 200 4 200 4 500 Item Number LT...

Page 54: ...1003 Kubota D1105 Kubota Z482 Number of cylinders 2 3 3 2 Displacement cm3 479 1 028 1 123 479 Engine speed rpm 3 600 1 800 1 800 1 800 Fuel consumption L h 2 2 3 2 2 0 7 Average runtime before refuel...

Page 55: ...d EN 13309 for Construction Machinery The lamps provided with this machine are electric discharge lamps They are designed for use with metal halide ballasts only and require time to reach full brightn...

Page 56: ...wc_td000738en fm 56 Technical Data 60 Hz LTS 10 8 Dimensions 60 Hz 2204 mm 2560 mm 1390 mm 550 mm 1656 mm 2560 mm 822 mm 1120 mm 1476 mm 904 mm wc_gr014792...

Page 57: ...wc_td000738en fm 57 LTS Technical Data 60 Hz Notes...

Page 58: ...stop 5 Cranking 18 Mains 6 Preheating 19 Capacitor 32uF 250V 7 Battery charger alternator 20 Basic Plus 66 8 Battery 21 Ignitor 9 Battery 22 12V battery 10 Stop solenoid 23 Starter motor 11 Battery ch...

Page 59: ...5 54 S 50 LR PO CB S S S S R UN RUN 30 15 54 15 54 30 S top S olenoid R UN 30 G G 15 54 LE G G 30 LE R UN B attery c harge regulator PH OP WT C4 C3 Battery charger alternator Battery charger alternato...

Page 60: ...LTS7K LTS 11 3 Electrical Schematic GL N Hour meter L N 1 2 3 4 1 2 3 4 5 1 2 3 4 5 CE E 230V 16A 12A 3 4 Emergency stop 3 4 T 25A 30ma L N L N 16A 16A 16A 16A L N 2 1 XS m N L4 XES m L3 L2 L1 PE PE...

Page 61: ...32uF 250V D 2 N N L D 1 MAINS LAMP Brown Blu Black Grey 50Hz 60Hz Basic Plus 66 15566 73 C apac itor 32uF 250V D 2 N N L D 1 MAINS LAMP Brown Blu Black Grey 50Hz 60Hz Basic Plus 66 15566 73 C apac it...

Page 62: ...82 N L D Wago 221 412 Wago 221 412 IGNITOR 7282 Ph N N L D 7282 N L D Wago 221 415 IGNITOR 7282 Ph N N L D 7282 N L D IGNITOR 7282 Ph N N L D 7282 N L D L N 1000 W JM L N 1000 W JM L N 1000 W JM L N 1...

Page 63: ...tc h 12V B attery Stop Solenoid Fuel P ump M S tarter motor Battery charge alternator C4 C3 Battery charger alternator Battery charger alternator B4 A8 Preheating Fuel pump Crancking B1 C2 Stop soleno...

Page 64: ...d 17 Lamp 5 Cranking 18 Basic Plus 66 6 Battery 19 Ignitor 7 Battery 20 Water temperature sender 8 Preheating 21 12V battery 9 Water temperature sensor 22 Starter motor 10 30A fuse 23 Fuel solenoid 11...

Page 65: ...CB 1N 4007 5A Fuse 30A Fuse 87 30 85 L 86 L 87 50 30 86 T 50 85 T Preheating Timer K 1 2 3 4 GP A2 A6 Battery charge alarm A8 Preheating Fuel pump solenoid Crancking XM m B1 Battery Battery Low pressu...

Page 66: ...TS 12 3 Electrical Schematic 1 2 3 4 1ph G 1 4 25uF 550V Hour m eter 230V T 40A 30ma L N L N 16A 16A 16A 16A 3 4 CEE 230V 16A L N 1 2 3 4 3 4 Emergency Stop 1 2 3 4 5 1 2 3 4 5 12A PE L1 L2 L3 L4 N XE...

Page 67: ...D 2 N N L D 1 MAINS LAMP Brown Blu Black Grey 50Hz 60Hz Basic Plus 66 15566 73 D 2 N N L D 1 MAINS LAMP Brown Blu Black Grey 50Hz 60Hz Basic Plus 66 15566 73 D 2 N N L D 1 MAINS LAMP Brown Blu Black G...

Page 68: ...L N 1000 W JM IGNITOR 7282 Ph N N L D 7282 N L D IGNITOR 7282 Ph N N L D 7282 N L D IGNITOR 7282 Ph N N L D 7282 N L D IGNITOR 7282 Ph N N L D 7282 N L D L N 1000 W JM L N 1000 W JM L N 1000 W JM 8 7...

Page 69: ...Low oil pressure switch High temperature switch Water temperature sender M Starter motor Water temperature sensor C2 Battery C8 A1 B8 A4 A5 High temperature switch Low pressure switch Battery Battery...

Page 70: ...ssure switch 14 Mains 4 IG battery charger 15 Lamp 5 Fuel pump solenoid 16 Basic Plus 66 6 Cranking 17 Ignitor 7 Preheating 18 12V battery 8 Battery 19 Fuel pump 9 Battery 20 Starter motor 10 Starter...

Page 71: ...19 15 54 30 15 54 Starter Switch 1N 4007 WL 19 50 Lamp Timer WL 50 19 1 2 3 4 A2 A6 Battery charge alarm A8 Preheating Fuel pump solenoid Crancking XM m B1 Battery Battery Low oil pressure switch High...

Page 72: ...TS 13 3 Electrical Schematic 12A 1 2 3 4 5 1 2 3 4 5 3 4 Emergency Stop 1 2 3 4 CEE 230V 16A L N 3 4 16A 16A 16A 16A T 40A 30ma L N L N Hour m eter 230V 1ph G 1 4 25uF 550V 1 2 3 4 XS m XS f L N PE XE...

Page 73: ...D 2 N N L D 1 MAINS LAMP Brown Blu Black Grey 50Hz 60Hz Basic Plus 66 15566 73 D 2 N N L D 1 MAINS LAMP Brown Blu Black Grey 50Hz 60Hz Basic Plus 66 15566 73 D 2 N N L D 1 MAINS LAMP Brown Blu Black G...

Page 74: ...L N 1000 W JM L N 1000 W JM L N 1000 W JM IGNITOR 7282 Ph N N L D 7282 N L D IGNITOR 7282 Ph N N L D 7282 N L D IGNITOR 7282 Ph N N L D 7282 N L D IGNITOR 7282 Ph N N L D 7282 N L D L N 1000 W JM 8 7...

Page 75: ...ttery Hold Pull 12V Red White Black Fuel Solenoid Preheat Low oil pressure switch High temperature switch A4 A5 High temperature switch Low oil pressure switch XM f Crancking Fuel pump solenoid A8 Bat...

Page 76: ...imer 5 Speed sensor 17 Starter switch 6 Speed sensor Sig 18 Hour meter 7 Speed sensor 12V 19 Emergency stop 8 Battery charger alternator 20 12V Battery 9 Low pressure switch 21 Starter motor 10 Fuel p...

Page 77: ...15 54 S 50 LR PO CB 10A Fuse 5A Fuse 10A Fuse XES f PH OP BC IG Battery charger alternator Speed sensor 12V Speed sensor Sig Speed sensor A2 A3 A6 Coolant temp sensor Sig Coolant temp sensor Actuator...

Page 78: ...ectrical Schematic 3 4 3 4 Emergency stop 12A CEE 230V 16A L N 1 2 3 4 5 16A 16A 16A 16A Hour m eter 230V T 13A 30ma L N L N 1ph G 1 4 25uF 550V 1 2 3 4 5 1 2 3 4 5 1 2 3 4 1 2 3 4 5 XES m _ XS m PE N...

Page 79: ...wc_tx004609en fm 79 LTS Schematics LTS4K 14 4 Electrical Schematic 2 3 4 5 6 7 8 1 N L4 L3 L2 L1 8 7 6 5 4 3 2 1 L1 L2 L3 L4 N wc_gr014778...

Page 80: ...K LTS 14 5 Electrical Schematic 230V L N 230V L N 230V L N TH387 Techno 1 1 2 2 3 3 4 4 TH387 Techno 1 1 2 2 3 3 4 4 TH387 Techno 1 1 2 2 3 3 4 4 TH387 Techno 1 1 2 2 3 3 4 4 230V L N 6 5 4 3 2 1 1 2...

Page 81: ...tuator S olenoid Sumitomo 41 12V 36 12V P reheat 12V B attery C7 C8 C4 C3 Battery charger alternator B4 A8 Preheating Fuel pump Crancking B1 B5 B6 C2 Battery Battery Low pressure switch A5 A4 B8 A1 B...

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Page 84: ...onderdelen Importante Para obter informa es sobre as pe as sobresselentes consulte o seu fornecedor da Wacker Neuson ou aceda ao site Web da Wacker Neuson em http www wackerneuson com Wa ne W celu uzy...

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