Wacker Neuson GP 5600A Operator'S Manual Download Page 1

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5000192945

0511

5 0 0 0 1 9 2 9 4 5

Operator’s Manual

Portable Generator

GP 5600A

GPS 5600A

Summary of Contents for GP 5600A

Page 1: ...5000192945 01 0511 5 0 0 0 1 9 2 9 4 5 Operator s Manual Portable Generator GP 5600A GPS 5600A EN...

Page 2: ...distribution not authorized by Wacker Neuson Production Americas LLC represents an infringement of valid copyrights Violators will be prosecuted Trademarks All trademarks referenced in this manual are...

Page 3: ...nstructions described in this manual Wacker Neuson expressly reserves the right to make technical modifications even without notice which improve the performance or safety standards of its machines Th...

Page 4: ...Neuson Unapproved parts attachments and modifications are those that do not meet the approved criteria Unapproved parts attachments or modifications may have the following conse quences Serious injur...

Page 5: ...irst use 21 3 2 Recommended Fuel 22 3 3 Determining Power Requirements 23 3 4 Installation 24 3 5 Recommended Battery GPS only 24 3 6 Battery Tray Installation GPS only 25 3 7 Wheel Kit 26 3 8 Generat...

Page 6: ...l Data 45 5 1 Generator 45 5 2 Engine 46 6 Emission Control Systems Information and Warranty 49 6 1 Emission Control System Background Information 49 6 2 Limited Defect Warranty for Exhaust Emission C...

Page 7: ...l personal hazards f Obey all safety messages that follow this symbol DANGER DANGER indicates a hazardous situation which if not avoided will result in death or serious injury f To avoid death or seri...

Page 8: ...y The following are some examples of misuse Connecting a load that has voltage and frequency requirements that are incompatible with the generator output Overloading the generator with a load that dra...

Page 9: ...otwear BACKFEED FROM THE GENERATOR INTO THE PUBLIC POWER DISTRIBUTION SYSTEM CAN CAUSE SERIOUS INJURY OR DEATH TO UTILITY WORKERS DANGER Carbon monoxide Using a generator indoors CAN KILL YOU IN MINUT...

Page 10: ...before being allowed to operate it 1 3 1 NEVER operate the generator when open containers of fuel paint or other flammable liquids are near 1 3 2 NEVER operate the generator or tools attached to the g...

Page 11: ...underneath the machine clean neat and free of debris and combustible materials Make sure that the area overhead is clear of debris that could fall onto or into the machine or exhaust compartment 1 3...

Page 12: ...ine if fuel leaks are present or the fuel lines are loose Do not run the engine near open flames Do not start the engine if fuel has spilled or a fuel odor is present Move the generator away from the...

Page 13: ...Personal Protective Equipment PPE while servicing or maintaining this machine Close fitting work clothes that do not hinder movement Safety glasses with side shields Hearing protection Safety toed foo...

Page 14: ...ds feet and loose clothing away from the moving parts on the generator and engine 1 5 11 ALWAYS turn the engine off before servicing the machine If the engine has electric start disconnect the negativ...

Page 15: ...GP GPS 5600A Labels wc_si000558gb fm 15 2 Labels 2 1 Label Locations wc_gr003142 C L G B E F N K J D A M B...

Page 16: ...INSTRUCTIONS TEST BEFORE EACH USE Normal operating state sensing device green LED is ON and circuit breaker is at ON position Step 1 Press TEST button Green LED should go OUT and red LED should come...

Page 17: ...58gb fm 17 CAUTION Use only clean filtered gasoline fuel Check the fuel level Open the fuel flow valve Close the choke Turn the engine switch to the ON position Pull the rewind starter Open the choke...

Page 18: ...doors and vents WARNING To reduce the risk of electrical shock and arc flash read the Operator s Manual Improper connection of the generator to a building s electrical system can allow electrical curr...

Page 19: ...ord the information found on this nameplate so it will be available should the nameplate become lost or damaged When ordering parts or requesting service information you will always be asked to specif...

Page 20: ...Labels GP GPS 5600A 20 wc_si000558gb fm Notes...

Page 21: ...ide Using a generator indoors CAN KILL YOU IN MINUTES Generator exhaust contains carbon monoxide CO This is a poison you cannot see or smell If you can smell the generator exhaust you are breathing CO...

Page 22: ...ed fuel confirm the fuel s contents Some states Provinces require this information to be posted on the fuel pump The following are Wacker Neuson approved percentages of oxygenates ETHANOL ethyl or gra...

Page 23: ...turer or dealer of the tool or appliance with questions regarding its power requirements NOTICE If a tool or appliance does not reach full speed within a few seconds when switched on turn it off immed...

Page 24: ...e or shift Position the engine exhaust away from areas where people may be present The surrounding area must be free from water and moisture All components must be protected from excessive moisture 3...

Page 25: ...nsert M8 x 35 screws e through the battery tray then through the tube 3 6 6 Insert the nuts f onto the screws and tighten Torque nuts to 18 75 Nm 13 5 ft lbs 3 6 7 Insert the tube clamps g onto the up...

Page 26: ...axle and separate the legs of the pins 3 7 7 Align the holes found in the leg bracket b to the holes of the lower cross member 3 7 8 Insert M6 x 16 screws l through the outer holes on the cross membe...

Page 27: ...GP GPS 5600A Operation wc_tx000789gb fm 27...

Page 28: ...ude also affects the cooling capacity of air the higher the altitude the less dense the air is and thus the lower its ability to transfer heat For every increase in altitude of 500 m 1650 ft above 100...

Page 29: ...or local agency having jurisdiction over electrical compliance If the generator is used at a construction site there may be additional regulations which must be observed In some areas generators are...

Page 30: ...loss Damaged extension cords can cause electrical shock resulting in serious injury or death DO NOT use worn bare or frayed cords Replace damaged cords immediately Use the chart below as a guide for s...

Page 31: ...Switch g GFCI test button b Auto Idle Switch h GFCI reset button c Twist lock receptacle 120V j Twist lock receptacle 120 240V d Main Circuit Breaker k Ignition Switch GPS only e Voltage Selector Swi...

Page 32: ...ON position 3 13 1 Press TEST button g Green LED should go OUT and red LED should come ON and circuit breaker should trigger to OFF position d 3 13 2 If sensing device LED or breaker does not trip or...

Page 33: ...atically returns to full speed when a tool or appliance is turned back on To turn the auto idle feature on push the auto idle switch to AUTO The AUTO setting is recommended while the generator is runn...

Page 34: ...three receptacles In dual voltage mode both the 120V and 120 240V receptacles are powered lower watts are available on receptacles f1 f2 c The 120 240V twist lock receptacle j should be used in dual m...

Page 35: ...engine will not start 3 18 4 Fill the fuel tank with fresh regular unleaded grade gasoline Do not exceed the fuel tank capacity see Technical Data NOTICE Fill the tank after placing the machine on le...

Page 36: ...is warm set the choke lever to the open position e1 3 19 5 On recoil start engines turn the engine switch to ON b1 and pull the starter rope f 3 19 6 On electric start engines press the ignition switc...

Page 37: ...ose the fuel valve d2 Note To stop the engine quickly in an emergency turn or press the engine switch to OFF b2 3 21 Emergency Shutdown Procedure Procedure If a breakdown or accident occurs while the...

Page 38: ...The table below lists basic machine and engine maintenance Tasks designated with check marks may be performed by the operator Tasks designated with square bullet points require special training and e...

Page 39: ...ith environmental protection legislation 4 3 3 Install the drain plug 4 3 4 Fill the engine crankcase with the recommended oil up to the level of the plug opening c See section Technical Data for oil...

Page 40: ...types of low flash point solvents for cleaning the air cleaner A fire or explosion could result To service 4 4 1 Remove the air cleaner cover a Inspect the element b for holes or tears Replace the el...

Page 41: ...ine Do not touch the muffler while it is hot Note Refer to section Technical Data for the recommended spark plug type and the electrode gap setting 4 5 1 Remove the spark plug and inspect it 4 5 2 Rep...

Page 42: ...ngine Speed Generators require a fixed engine speed to maintain the correct voltage Engine speed is controlled by a governor which automatically adjusts to varying loads on the engine to maintain a co...

Page 43: ...gine oil into the cylinder Crank the engine a few turns to distribute the oil to the inside of the cylinder walls 4 8 6 Pull the starter rope slowly until resistance is felt and leave the handle in th...

Page 44: ...cap is tight Engine oil level is adequate If engine starts but there is no power at receptacles check that Circuit breaker is closed Connector from generator to control panel is tight If engine starts...

Page 45: ...Auto voltage regulator system AC Voltages Avail able volts phase 120 240 1 Frequency Hz 60 Power Factor 1 0 AC receptacles 125V duplex 125V duplex 125V twist lock 125V 250V twist lock amp amp amp amp...

Page 46: ...ax rated power rated speed kW Hp 8 10 7 3600 rpm Spark plug BPR6ES W20EPR U Electrode gap mm in 0 7 0 8 0 028 0 031 Operating speed rpm 3600 Air cleaner type Dry type with oil wetted foam pre cleaner...

Page 47: ...GP GPS 5600A Technical Data wc_td000240gb fm 47 Notes...

Page 48: ...Technical Data GP GPS 5600A 48 wc_td000240gb fm...

Page 49: ...time of purchase Exhaust Emissions The combustion process produces carbon monoxide oxides of nitrogen and hydrocarbons Control of hydrocarbons and oxides of nitrogen is very important because under ce...

Page 50: ...d Wacker Neuson may deny a warranty claim Among those acts that constitute tampering are Removing or altering of any part of the air intake fuel or exhaust systems Altering or defeating the speed adju...

Page 51: ...wo 2 years For the warranty terms for your specific engine equipment visit wackerneuson com Any implied warranties are limited to the duration of this written warranty What is covered Wacker Neuson re...

Page 52: ...ized parts due to use of non authorized parts Owner s Warranty Responsibility The engine equipment owner is responsible for the performance of the required maintenance listed in the Wacker Neuson engi...

Page 53: ...n authorized Wacker Neuson dealer service center You must take your Wacker Neuson engine equipment along with proof of original purchase date at your expense to the authorized Wacker Neuson dealer ser...

Page 54: ...charged for diagnostic labor that leads to determination that a warranted part is in fact defective provided that such diagnostic work is performed at a Wacker Neuson Corporation authorized service c...

Page 55: ...ect or improper maintenance was the direct cause of the need for repair or replacement of the part That notwithstanding any adjustment of a component that has a factory installed and properly operatin...

Page 56: ...ic start engines GPS Ref Description Ref Description 1 Main stator winding 1 12 Engine ON OFF switch 2 Main stator winding 2 13 Rectifier 3 Auto idle unit 14 Rotor winding brushes 4 Main circuit break...

Page 57: ...8 AWG BLK 18 AWG 3 BRN LOAD 70 BRN 12 AWG 71 BRN 12 AWG 101 BLU 71 BRN 12 AWG ORG AWG 102 BRN 5 BRN 43 BLU 16 AWG 72 BRN GRN YEL 42 BLU 73 BRN 40 BLU 70 BRN 12 AWG GRN YEL 1 71 BRN 12 AWG 4 RED 16 AWG...

Page 58: ...OFF switch 2 Main stator winding 2 13 Rectifier 3 Auto idle unit 14 Rotor winding brushes 4 Main circuit breaker 15 Secondary excitation winding 5 Voltage selector switch 120 240V position shown 16 D...

Page 59: ...N 12 AWG 2 BRN 21 BRN 12AWG 21 BRN 12 AWG 8 BLU 28 BRN 12 AWG 101 BLU 29 BRN LOAD ORG 5 BRN 102 BRN 43 BLU 16 AWG 20A FOR GP3800 30A 24 BRN 12 AWG 20A 30 BRN GRN YEL GRN YEL 42 BLU BREAKER NOT USED FO...

Page 60: ...l box C Electric start engines GPS Ref Description Ref Description 1 Idle solenoid 6 Solenoid GPS only 2 Fuel cut solenoid 7 Starter GPS only 3 Oil level sender 8 Charging coil GPS only 4 Spark plug 9...

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Page 62: ...cker Neuson Production Americas LLC N92W15000 Anthony Ave Menomonee Falls WI 53051 Tel 262 255 0500 Fax 262 255 0550 Tel 800 770 0957 Wacker Neuson Limited Room 1701 03 1717 20 17 F Tower 1 Grand Cent...

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