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T00464GB

11

DESCRIPTION

Description of function

The vibration required for compaction is produced by the exciter (13) which is firmly joined to the lower mass
(5). This exciter (13) is designed as a central vibrator with aligned vibrations. Such a principle permits the di-
rection of vibration to be changed by turning the eccentric weights (15). In this way an infinitely variable transi-
tion between vibration in forward motion (Fig. 1), at standstill (Fig. 2) and in reverse motion (Fig. 3) is possible.
This process is hydraulically controlled with the operating control handle (6) on the centre pole head (7).

Forwards

Standstill

Reverse

The drive engine (1) anchored to the upper mass (4) drives the exciter (13). The torque is transmitted by means
of a friction connection through the centrifugal clutch (11) and the exciter V-belt (12).

The centrifugal clutch (11) interrupts flow of power to the exciter (13) at low engine speed and thus permits
perfect idling of the drive engine (1).

The automatic V-belt pulley (10) combined with the centrifugal clutch (11) ensures optimum tension of the ex-
citer V-belt (12) during operation and relief of the tension of the exciter V-belt (12) when the machine is being
relocated or transported.

Moreover, the automatic V-belt pulley (10) automatically adapts to the V-belt flanks in line with the wear and
thus makes the entire drive from the engine (1) to the exciter (13) maintenance-free.

The speed of the drive engine (1) can be infinitely varied by remote control on the throttle control lever (8).
The upper (4) and lower (5) masses are connected to each other by 4 vibration-damping rubber metal shock
mounts (14). This damping system prevents the very high frequencies from being transmitted to the upper
mass (4). As a result the functionability of the drive engine (1) is retained in spite of the high compaction per-
formance.
The drive engine (1) works on the diesel principle; it is started electrically by a pinion starter (3), draws in the
combustion air through an air filter, dry (9) and is air-colled.

To facilitate the starting procedure (at very low temperatures, with hand start) the drive engine (1) has an au-
tomatic decompression mechanism (2). It ensures that compression is very low during the cranking operation
but steadily increases after a few revolutions when it then switches over to full compression.

Summary of Contents for DPU 5045H

Page 1: ...www wackergroup com Operator s Manual Vibratory plate DPU 5045H 0203092en 001 11 2004...

Page 2: ......

Page 3: ...s Caution This engine is an EPA engine Adjusting the engine speed will interfere with EPA certivication and emissions Only authorized personnel can make adjustments to this engine Please contact you n...

Page 4: ...2...

Page 5: ...reserved Copyright by Wacker Construction Equipment AG No part of this publication may be reproduced in any form or by any means electronic or mechanical including photocopying without express permis...

Page 6: ...ion of function 11 TRANSPORT TO WORK SITE RECOMMENDATIONS ON COMPACTION 12 Transport to work site 12 Recommendations on compaction 12 OPERATION 13 Starting 13 Forward and reverse motion 13 Switching o...

Page 7: ...19 Forward speed too low 19 Reverse speed too low 19 No reverse motion 19 Loss of hydraulic oil 19 Battery charge warning lamp does not go off 19 Engine does not start 19 ELECTRIC WIRING DIAGRAM 20 EC...

Page 8: ...manufacturer s safety starting crank To avoid a possible return kick turn safety starting crank through with full force until the engine starts running 2 The functioning of operating levers or element...

Page 9: ...ngine speed set by the manufacturer are subject to the express approval of Wacker In case of non observance all liabilities shall be refused 2 All drive units have to be switched off before carrying o...

Page 10: ...Multigrade oil Fuchs Titan Unic 10W40 MC SAE 10W40 Centrifugal force kN 50 Drive motor Air colled single cylinder 4 stroke diesel engine with electric starter Piston displacement cm3 413 Engine speed...

Page 11: ...e level at the operator s working place determined according to the EN ISO 11204 standard is equal to LpA 90 dB A The weighted effective acceleration value determined according to EN 1033 is 6 m s2 Th...

Page 12: ...application The application range of these machines reaches from the trench and surface compaction even with semi cohesive soils to the vibration of interlocking paving stones and sett pavements Dimen...

Page 13: ...on of the ex citer V belt 12 during operation and relief of the tension of the exciter V belt 12 when the machine is being relocated or transported Moreover the automatic V belt pulley 10 automaticall...

Page 14: ...ions on compaction Ground conditions The max compaction depth depends on several factors relating to the ground condition such as moisture grain distribution etc It is therefore not possible to specif...

Page 15: ...ng position then push in starter button and hold until engine is run ning ATTENTION Wait until the engine stops before repeating the starting procedure 4 Turn throttle control lever 8 into idling posi...

Page 16: ...osition 2 Following the direction of long arrow turn the decompression lever until the stop position At this point au tomatic decompression lever engages with an audible click and the engine is ready...

Page 17: ...of jumper cable to the upper mass of the vibratory plate e g to the motor fixing screws The connection point should be as far away as possible from the battery of the vibratory plate 5 Disconnect jump...

Page 18: ...maintenance indication Drive engine Check oil level if nec top up oil Centre pole height Regrease weekly setting transport lock V belt Check V belt if nec replace monthly Protective frame Check attac...

Page 19: ...es are not suitable for the high vibration loads 4 When changing the battery Removal First disconnect negativ then positive terminal of battery Assembly First connect positive then negative terminal o...

Page 20: ...10W40 MC through the filler bore 30 5 Close filler bore 30 ATTENTION Do not pour in too much oil Exciter V belt It is not necessary to retighten the V belt owing to the use of the automatic centrifuga...

Page 21: ...oss of hydraulic oil Cause Leaks hydraulic hose defective Remedy Change defective parts Note Bleed system after every dismantling operation Battery charge warning lamp does not go off Cause Dynamo def...

Page 22: ...GRAM 1 Bush plug 2 Button switch 3 Wire harnes 4 Battery charge gauge 5 Central plug 6 Hexagonal head cap screw DIN933 M8x16 7 Washer DIN125 B8 4 8 Mass line 9 Battery 10 Positive pol strop 11 Starter...

Page 23: ...as been evaluated in conformity with Directive 2000 14 EC and has been manufactured in accordance with the following directives 2000 14 EG EMV Richtlinie 89 336 EG 98 37 EG EN 500 1 EN 500 4 Dr Sick B...

Page 24: ...22...

Page 25: ...DIN EN ISO 9001 CERTIFICATE...

Page 26: ...0 Fax 49 0 89 3 54 02 390 Wacker Corporation P O Box 9007 Menomonee Falls WI 53052 9007 Tel 1 1 262 255 0500 Fax 1 1 262 255 0550 Tel 800 770 0957 Wacker Asia Pacific Operations Skyline Tower Suite 23...

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