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T00555GB

14

OPERATION

Switching off

ATTENTION!

Never switch off the engine with the automatic decompression (2) as this inevitably results

in damage to the valve drive and decompression mechanism.

1. Move the throttle control lever (8) to the stop.

2. When the engine is at a standstill, turn the ignition key (22) to the Stop position and pull out, control lamp

goes off.

Compaction without extension plates

If the vibration plates is used without extension plates, screw set of protective screws (8 pes) No. 0067519 into
the threaded boreholes situated in the lower mass, in order to avoid threads from being damaged.

Emergency start by hand

An automatic decompression (2) is provided to facilitate starting. It ensures that there is only a little compres-
sion pressure during the first few revolutions of the crankshaft. After several revolutions it automatically switch-
es over to the full compression pressure.

1. Turn the throttle control lever (8) to the full load position.
2. Following the direction of long arrow, turn the decompression lever until the stop position. At this point au-

tomatic decompression lever engages with an audible click, and the engine is ready to start.

3. Insert crank (24) into the bushing.
4. After having engaged the automatic decompression system to the stop position, the engine will require five

full turns of the crank until the engine regains its compression and fires up. If for any reason less than five
turns are required for the starting procedure, turn the decompression lever back in the direction of the short
dashed arrow. Each audible „click“ of the mechanism is equivalent to one turn less with the crank.

5. Stand beside the engine (feet slightly apart), viewing in the forward direction.
6. Place one hand on the machine an crank with the other hand.

ATTENTION!

Keep a firm hold of the crank while cranking in order to avoid the risk of sudden slip-
page.

7. Turn crank slowly at first until crank engages and then increase cranking speed.
8. As soon as the engine is running, remove crank (24).
9. Throttle control lever (8) in idling position; allow engine to warm up at idling speed for 2 - 3 minutes.

Summary of Contents for DPU 5045H

Page 1: ...www wackergroup com Operator s Manual Vibratory plate DPU 5045H 0203092en 001 11 2004...

Page 2: ......

Page 3: ...s Caution This engine is an EPA engine Adjusting the engine speed will interfere with EPA certivication and emissions Only authorized personnel can make adjustments to this engine Please contact you n...

Page 4: ...2...

Page 5: ...reserved Copyright by Wacker Construction Equipment AG No part of this publication may be reproduced in any form or by any means electronic or mechanical including photocopying without express permis...

Page 6: ...ion of function 11 TRANSPORT TO WORK SITE RECOMMENDATIONS ON COMPACTION 12 Transport to work site 12 Recommendations on compaction 12 OPERATION 13 Starting 13 Forward and reverse motion 13 Switching o...

Page 7: ...19 Forward speed too low 19 Reverse speed too low 19 No reverse motion 19 Loss of hydraulic oil 19 Battery charge warning lamp does not go off 19 Engine does not start 19 ELECTRIC WIRING DIAGRAM 20 EC...

Page 8: ...manufacturer s safety starting crank To avoid a possible return kick turn safety starting crank through with full force until the engine starts running 2 The functioning of operating levers or element...

Page 9: ...ngine speed set by the manufacturer are subject to the express approval of Wacker In case of non observance all liabilities shall be refused 2 All drive units have to be switched off before carrying o...

Page 10: ...Multigrade oil Fuchs Titan Unic 10W40 MC SAE 10W40 Centrifugal force kN 50 Drive motor Air colled single cylinder 4 stroke diesel engine with electric starter Piston displacement cm3 413 Engine speed...

Page 11: ...e level at the operator s working place determined according to the EN ISO 11204 standard is equal to LpA 90 dB A The weighted effective acceleration value determined according to EN 1033 is 6 m s2 Th...

Page 12: ...application The application range of these machines reaches from the trench and surface compaction even with semi cohesive soils to the vibration of interlocking paving stones and sett pavements Dimen...

Page 13: ...on of the ex citer V belt 12 during operation and relief of the tension of the exciter V belt 12 when the machine is being relocated or transported Moreover the automatic V belt pulley 10 automaticall...

Page 14: ...ions on compaction Ground conditions The max compaction depth depends on several factors relating to the ground condition such as moisture grain distribution etc It is therefore not possible to specif...

Page 15: ...ng position then push in starter button and hold until engine is run ning ATTENTION Wait until the engine stops before repeating the starting procedure 4 Turn throttle control lever 8 into idling posi...

Page 16: ...osition 2 Following the direction of long arrow turn the decompression lever until the stop position At this point au tomatic decompression lever engages with an audible click and the engine is ready...

Page 17: ...of jumper cable to the upper mass of the vibratory plate e g to the motor fixing screws The connection point should be as far away as possible from the battery of the vibratory plate 5 Disconnect jump...

Page 18: ...maintenance indication Drive engine Check oil level if nec top up oil Centre pole height Regrease weekly setting transport lock V belt Check V belt if nec replace monthly Protective frame Check attac...

Page 19: ...es are not suitable for the high vibration loads 4 When changing the battery Removal First disconnect negativ then positive terminal of battery Assembly First connect positive then negative terminal o...

Page 20: ...10W40 MC through the filler bore 30 5 Close filler bore 30 ATTENTION Do not pour in too much oil Exciter V belt It is not necessary to retighten the V belt owing to the use of the automatic centrifuga...

Page 21: ...oss of hydraulic oil Cause Leaks hydraulic hose defective Remedy Change defective parts Note Bleed system after every dismantling operation Battery charge warning lamp does not go off Cause Dynamo def...

Page 22: ...GRAM 1 Bush plug 2 Button switch 3 Wire harnes 4 Battery charge gauge 5 Central plug 6 Hexagonal head cap screw DIN933 M8x16 7 Washer DIN125 B8 4 8 Mass line 9 Battery 10 Positive pol strop 11 Starter...

Page 23: ...as been evaluated in conformity with Directive 2000 14 EC and has been manufactured in accordance with the following directives 2000 14 EG EMV Richtlinie 89 336 EG 98 37 EG EN 500 1 EN 500 4 Dr Sick B...

Page 24: ...22...

Page 25: ...DIN EN ISO 9001 CERTIFICATE...

Page 26: ...0 Fax 49 0 89 3 54 02 390 Wacker Corporation P O Box 9007 Menomonee Falls WI 53052 9007 Tel 1 1 262 255 0500 Fax 1 1 262 255 0550 Tel 800 770 0957 Wacker Asia Pacific Operations Skyline Tower Suite 23...

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