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SV00019GB

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SAFETY INSTRUCTIONS

12.

Make sure the soil or subsoil to be compacted has a high enough load carrying capacity.

13.

Use appropriate protective clothing while working or while carrying out maintenance work.

14.

When traveling backwards the operator has to guide the vibration plate laterally by its guide handle so
that he will not be squeezed between the handle and a possible obstacle. Special care is required when work
ing on uneven ground or when compacting coarse material. Make sure of a firm stand when operating
the machine under such conditons.

15.

Vibratory plates are to be guided such that hand injuries caused by solid objects are avoided.

16.

Vibratory plates have to be guided such that their stability is guaranteed.

17.

Machines with integrated transport trolley may not be parked or stored on the trolley. This device has
only been designed to transport the machine.

Safety checks

1.

Vibratory plates may only be operated with all safety devices installed.

2.

Before starting operation, the operator has to check that all control and safety devices function properly.

3.

Immediately notify your supervisor or superintendent if you have determined defects in the safety devic-
es or other defects which could endanger the safe operation of the machine or which could endanger
the environment.

4.

In case of defects jeopardizing the operational safety of the vibration plate, the machine has to be
stopped immediately.

5.

Process materials and operating fuels must be stowed away in receptacles or containers marked ac-
cording to the respective manufacturers specifications.

Maintenance

1.

Only use original spare parts. Modifications to this machine, including the adjustment of the maximum
engine speed set by the manufacturer, are subject to the express approval of Wacker. In case of non-
observance all liabilities shall be refused.

2.

All drive units have to be switched off before carrying out maintenance jobs. Deviations from this are only
allowed if the maintenance or jobs require a running engine.

3.

When working on vibratory plates equipped with electric starter, disconnect battery before carrying out
maintenance or repair jobs on the electric parts of the machine.

4.

Remove pressure from hydraulic lines before working on them. Caution: take care when removing hy-

draulic lines, for the oil may be very hot (up. over 80

o

C). Precautions are to be taken to prevent oil from

splashing into the operator’s eyes.

5.

As soon as maintenance and repair jobs have been completed all safety devices have to be reinstalled
properly.

6.

Do not hose down the machine with water after each use to avoid possible malfunctions. Do not use high
pressure washers nor chemical products.

Transport

1.

During transport, loading and unloading of vibration plates by means of lifting devices, appropriate sling-
ing means or hooks have to be used on the lifting points provided for this purpose on the vibratory plate.

2.

The load-carrying capacity of the loading ramps has to be sufficient and the ramps have to be secure
such that they cannot turn over. Make sure that no one be endangered by machines turning over by slip-
ping or by moving machine parts.

3.

When being transported on vehicles, precautions have to be taken that vibration plates do not slip or turn
over.

Maintenance checks

According to the conditions and frequency of use, vibratory plates have to be checked for safe operation at
least once a year by skilled technicians, such as those found at Wacker-service depots and have to be repaired
if necessary.

Please also observe the corresponding rules and regulations valid in your country.

Summary of Contents for BPU 3545A

Page 1: ...www wackergroup com Operator s Manual VIBRATORY PLATE BPU 3545A 0200301en 12 2001 0008783 100...

Page 2: ...l 02504 26 68 Fax 02504 71 47 33699 Bielefeld Tel 0521 924 85 20 Fax 0521 924 85 69 21109 Hamburg Tel 040 75 15 66 Fax 040 75 73 90 24145 Kiel Tel 0431 71 15 25 Fax 0431 71 46 25 28307 Bremen Mahndorf...

Page 3: ...H00575GB 1 CONTENTS Type Item no BPU 3545A 0008783 This machine has been equipped with an EPA certified engine Additional information can be found in the engine manufacturers notes...

Page 4: ...2...

Page 5: ...e All rights especially the right for copying and distribution are reserved Copyright by Wacker Werke GmbH Co KG No part of this publication may be reproduced in any form or by any means electronic or...

Page 6: ...ion 10 TRANSPORT TO WORK SITE RECOMMENDATIONS ON COMPACTION 11 Transport to work site 11 Recommendations on compaction 11 OPERATION 12 Starting 12 Starting the engine 12 Handling 14 Forward and revers...

Page 7: ...26424GBIVZ GB fm 5 TABLE OF CONTENTS Forward speed too low 21 Reverse speed too low 21 No reverse motion 21 Loss of hydraulic oil 21 Engine does not start 21 ACCESSORIES 22 EC CONFORMITY CERTIFICATE 2...

Page 8: ...nd backstroke safe engine starting procedure 2 The functioning of operating levers or elements is not to be influenced or rendered ineffective 3 During operation the operator may not leave the control...

Page 9: ...ngine speed set by the manufacturer are subject to the express approval of Wacker In case of non observance all liabilities shall be refused 2 All drive units have to be switched off before carrying o...

Page 10: ...6 at rpm min 1 3600 Operating rpm s min 1 2600 Oil SAE 10W 40 Fuel gasoline Fuel consumption l h 1 6 Tank capacity l 6 4 Electrical system Internal ignition cut off switch The required sound specific...

Page 11: ...application The application range of these machines reaches from the trench and surface compaction even with semi cohesive soils to the vibration of interlocking paving stones and sett pavements Dimen...

Page 12: ...kwards danger of crushing The drive engine 1 is anchored to the upper mass 2 and drives the exciter 4 The torque is transmitted by means of a friction connection through the centrifugal clutch 8 and t...

Page 13: ...ting to the ground condition such as moisture grain distribution etc It is therefore not possible to specify exact values Recommendation In each case determine the max compaction depth with compaction...

Page 14: ...xture or dirty gasoline Avoid getting dirt dust or water in the fuel tank Caution Gasoline substitutes are not recommended they may be harmful to the fuel system compo nents Starting the engine a Turn...

Page 15: ...T00805GB 13...

Page 16: ...tch 2 Note If engine does not start check oil level Forward and reverse motion The engine speed can be infinitely varied with the throttle control lever 5 The direction of travel is determined with th...

Page 17: ...ange 20 hours Centre pole Grease moveable locking device and spindle or pole monthly height adjustment Drive engine Clean spark plug check spark plug gap 0 7 mm Centre pole head Check oil level top up...

Page 18: ...ter 1 Remove the wing nut and the air filter cover Remove the elements and separate them Carefully check both elements for holes or tears and replace if damaged 2 Foam element Wash the element in a so...

Page 19: ...revent cross threading 5 After the spark plug is seated tighten with a spark plug wrench to compress the washer Note If installing a new spark plug tighten 1 2 turn after the spark plug seats to compr...

Page 20: ...l This will avoid unwanted spillages Correct oil level lower edge of threaded bore Hydraulic control When checking the oil level in the motor and exciter also check oil level in the centre pole head a...

Page 21: ...ulic oil emerges bubblefree at the connec tion screw 5 Tighten connecting screw 18 mount apron 17 6 If necessary top up with Fuchs Renolin MR 520 seal filler bore 15 4 Centre pole head ATTENTION When...

Page 22: ...jet Always check out the built in standard jet before proceeding to order or calculate additional jets These can vary in some types of equipment models or countries Example A jet size factor of 85 sho...

Page 23: ...with mark No reverse motion Cause Mechanical fault Remedy Contact Wacker service dept Loss of hydraulic oil Cause Leaks hydraulic hose defective Remedy Change defective parts Note Bleed system after e...

Page 24: ...Accessories Part No Set of blanking bolts for use without extension plates 0067519 Set of extension plates narrow 500 wide 0126290 Set of extension plates Serial 600 wide 0045201 Set of extension plat...

Page 25: ...valuated in conformity with Directive 2000 14 EC and has been manufactured in accordance with the following directives 2000 14 EG EMV Richtlinie 89 336 EG 98 37 EG EN 500 1 EN 500 4 Technical Manageme...

Page 26: ...24...

Page 27: ...File certificate carefully DIN EN ISO 9001 Certificate...

Page 28: ......

Page 29: ...Tel 08 00 90 93 21 Fax 07854 96 86 96 59160 Lomme Tel 03 20 08 99 61 Fax 03 20 00 70 05 69740 Genas Tel 04 78 40 13 84 Fax 04 78 40 13 78 54180 Heillecourt Tel 03 83 56 58 01 Fax 03 83 56 17 58 35510...

Page 30: ...uadalajara Jal Tel 3 6 51 51 87 Fax 3 6 38 49 64 C P 37530 Le n Guanajuato Tel 4 7 11 34 35 Fax 4 7 11 34 75 C P 64520 Monterrey N L Tel 8 331 12 58 Fax 8 331 83 93 C P 91700 Veracruz Ver Tel 2 9 35 1...

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