WABECO D4000 E Operating Instructions Manual Download | Manualshive

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30

mains plug

emergency OFF

main switch

reversing switch

switch for
protection cap

potentiometer

Date

Danger

control electronics

motor

4.

Delivery and installation

The lathes are carefully packed in our factory.

Please check the following on delivery:

1. whether the packaging has been damaged and/or:

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Summary of Contents for D4000 E

Page 1: ...Blombach GmbH Tool and Machine Factory D 42899 Remscheid Am Blaffertsberg 13 Phone 02191 597 0 Fax 02191 597 40 E Mail info wabeco remscheid de D 54673 Neuerburg WABECO Str 1 10 Phone 06564 9697 0 Fax...

Page 2: ...ding spindle drive 16 2 8 2 Take up gear cutter 16 2 9 CNC control drive Z axis 18 2 10 Tool carriage 20 2 10 1 Saddle apron with cross slide 20 2 10 2 Top slide 21 2 11 CNC control drive X axis 23 2...

Page 3: ...leadscrew 36 9 4 Tooling carriages 37 9 4 1 Cross slide 37 9 4 2 Top slide 37 9 5 Tailstock 38 10 Applications 39 10 1 Longitudinal and transverse turning 39 10 2 Thread cutting and automatic feed 40...

Page 4: ...sal lathes specified below Universal mechanic lathe Typ D4000E meet the following regulation requirements for standard serie production EC directive for machines EEC 91 68 and 89 392 EC low voltage di...

Page 5: ...must be made immediately Complaints made at a later date cannot be accepted If you have any questions or need any spare parts please quote the machine number lo cated on the front of the motor Wir k n...

Page 6: ...e of displacement 360 Max height of turning tools 16 mm Guideways Longitudinal support Dovetail guide and adjustment rails Cross support Dovetail guide and adjustment rails Chips and dirt stripper Pro...

Page 7: ...7 2 Drawing and list of parts 2 1 Lubricating plan 1 all 8 working hours 2 all 8 working hours 2 Drawing and list of parts...

Page 8: ...8 2 2 Arrangement of take up gears for a 1 mm thread pitch slope LH thread 2 Drawing and list of parts...

Page 9: ...100 80 60 40 20 10 120 2 4 6 8 10 20 40 60 80 100 160 200 V m min 2500 1600 1250 800 500 250 mm n 1 min Diagram I II 0 75 370 10 80 380 20 105 500 30 170 850 40 250 1250 50 300 1500 60 340 1700 70 38...

Page 10: ...10 2 4 Position of tumbler gear when cutting LH thread 2 Drawing and list of parts 2 5 Position of take up gears for automatic feed Tumbler wheel Clamping screw...

Page 11: ...11 2 Drawing and list of parts 2 6 Operating elements...

Page 12: ...dinal support 7 Clamping lever for tool clamping plate 8 Ball ended crank for adjusting of cross slide 9 Chuck for quick adjusting of cross slide 10 Clamping screw for clamping of tool carriage 11 Bal...

Page 13: ...13 2 Drawing and list of parts 2 7 Headstock with gear and tumbler gear 2 7 1 Headstock...

Page 14: ...10400122 Hexagon socket screw 2 7 2 Gear Part No Pcs Order No Designation 23 1 10400123 Belt pulley 24 2 10400124 Ball bearing 25 1 10400125 Bushing 26 1 10400126 Axis 27 1 10400127 Circlip 28 1 1040...

Page 15: ...15 12 2 Drawing and list of parts 2 8 Bed with leading spindle drive and change gear quadrant 2 8 1 Bed with leading spindle drive Part No Pcs Order No Designation...

Page 16: ...8 2 Take up gear cutter Part No Pcs Order No Designation 1 1 10400301 Take up gear cutter 2 1 10400302 Shearing bushing 3 1 10400303 Feather key of shearing bushing 4 3 10400304 Belt pulley Z48 5 1 1...

Page 17: ...17 2 Drawing and list of parts 2 9 CNC control drive Z axis Part No Pcs Order No Designation 32 1 Belt pulley Z30 33 1 Threaded pin 34 1 Motor sheet metal 35 2 Earthing screw 37 1 Motor housing...

Page 18: ...1 4 Hexagon nut 42 1 Lid for motor housing 43 4 Earthing screw 44 1 Belt pulley Z12 45 1 Zylindrical pin 46 2 Washer for tooth wheel 47 2 Circlip 48 1 Toothed belt 49 1 Protective cover 50 2 Nut 2 Dra...

Page 19: ...s 2 10 Tool carriage 2 10 1 Saddle apron with cross slide Part No Pcs Order No Designation 1 1 10400401 Lower part of cross slide 2 1 10400402 Nut 3 1 10400403 Disc 4 1 10400404 Hexagon bolt 5 1 10400...

Page 20: ...0426 Pinion 27 2 10400427 Scale support 28 4 10400428 Thrust piece scale support 29 4 10400429 Threaded pin 30 1 10400430 Hand wheel 31 2 10400431 Pin 32 2 11810004 Ball 33 2 10400433 Scale ring 34 1...

Page 21: ...11 3 10400511 Nut 12 1 10400512 Pin 13 1 10400513 Clamping claw 14 1 10400514 Thrust disc clamping claw 15 1 10400515 High nut 16 1 10400516 Hexagonal socket screw 17 1 10400517 Disc 18 1 10400518 Hex...

Page 22: ...22 2 Drawing and list of parts 2 10 Tool carriage Saddle apron...

Page 23: ...parts 2 11 CNC control drive X axis Part No Pcs Order No Designation 13 1 Feather 14 1 Ball 15 1 Zylindrical pin 16 1 Ball ended crank 20 1 Scale ring 39 4 Earthing screw 76 1 Belt pulley 77 3 Thread...

Page 24: ...or 81 1 Step motor 82 4 Saucer head screw 83 4 Washer 84 1 Belt pulley 85 2 Flanged wheel 86 1 Threaded pin 87 4 Hexagon nut 88 1 Toothed belt 89 1 Protection cab 90 2 Earthing screw 2 Drawing and lis...

Page 25: ...part of shim 3 1 10400603 Lower part of shim 4 1 10400604 Quill 5 1 10400605 Scale 6 1 10400606 Threaded pin 7 1 10400607 Ball ended crank 8 1 10400608 Lower part of tailstock 9 2 10400609 Threaded pi...

Page 26: ...18 2 10400618 Hexagon socket screw 19 1 11850002 Feather 20 1 11810004 Ball 21 1 10400621 Threaded pin 22 1 10400622 Pressure sping 23 1 10400623 Scale support 24 1 10400624 Scale ring 25 1 10400625...

Page 27: ...00005 Bottom plate 5 1 10400705 Motor 6 1 10400706 Motor frame 7 1 10400707 Platina holder 8 2 11700057 Earthing screw 9 1 10400709 Base plate 11 1 11800004 Potentiometer complete 16 12 11700002 Nut 2...

Page 28: ...Covering motor frame 29 4 11700026 Hexagon socket screw 30 4 11700059 Hexagon socket screw 31 1 10400731 Protection cab 32 4 11700026 Hexagon socket screw 33 1 11700060 Washer 34 1 11700061 Hexagon so...

Page 29: ...29 3 Circuit diagram...

Page 30: ...g switch switch for protection cap potentiometer Date Danger control electronics motor 4 Delivery and installation The lathes are carefully packed in our factory Please check the following on delivery...

Page 31: ...as an even surface a steel plate The lathe must be firmly screwed down onto the base To facilitate this there are 9 mm holes in the machine base Good results and a minimum of vibration during operatio...

Page 32: ...n overall and constant lubrication of all moving parts is highly signeficant In case backlash within the bearings or within the guideways of the slides should occur readjust in time to avoid the beari...

Page 33: ...juction box Have the socket or junction box checked by an electrician beforehand protection against chil dren being able to put into operation 2 The socket or junction box must be close enough to the...

Page 34: ...by an expert or by us 8 Description of the machine To make sure the machine runs properly and in order to have maximum protection from damage it is necessary for the operator to get to know how the ma...

Page 35: ...orque on main spindle via gear reducing units 9 2 Spindle head 9 2 1 Main spindle The spindle head is firmly attached to the slide bars In the spindle head the work spindle is run on two adjustable pr...

Page 36: ...otational speed of the work spindle can be infiniely varied between 45 and 2 300 rpm using the potentiometer on the front of the machine The drive belt must be relocated if the lower speed stage with...

Page 37: ...otective hood open 9 3 Bed with leadscrew drive 9 3 1 Overload coupling In order to avoid damage to the drive system of the leadscrew an overload coupling is fitted on the leadscrew drive side The cou...

Page 38: ...the spindle must still be free to turn easily For calculating the displacement path of the slide on scale support 27 there is a large scale ring 29 divided into millimetres One notch corresponds to 0...

Page 39: ...h the help of the two threaded pins 9 push the upper part in the desired direction The central position of the tailstock is shown by the notch embossed on the side Find out by doing some trial turns i...

Page 40: ...hort a time as possible without paying attention to the finish on the surface of the work piece They can be used for longitudinal and transverse turning to 3 Offset side turning tool Used for smoothin...

Page 41: ...chisel is affected via the leadscrew and must correspond to the thread pitch The gearwheels in the accessories establish the connection between the feed gears and the leadscrew By fitting different co...

Page 42: ...0 8 1 0 1 25 1 5 1 75 2 0 2 5 3 0 A 48 48 48 48 48 48 48 48 48 48 48 48 B 16 20 14 18 16 14 20 36 28 40 40 48 C 40 40 20 24 20 14 16 24 16 20 16 16 D 140 140 140 140 140 140 140 140 140 140 140 140 E...

Page 43: ...ension to the toothed belt Then tighten bolt B Put toothed belt of of drive disc on bolt A and from bolt A on bolt B f Pull bolt A upwards until the toothed belt is under tension then tighten bolt A M...

Page 44: ...utting the chisel is turned out with the cross slide and is brought back by means of a change of direction of the motor via the reversing switch into the origi nal position 10 2 4 LH thread To cut an...

Page 45: ...e the position of the jaws Mounting of drilling jaws If afterwards you again want to work with outer jaws the process repeats itself in the same order first jaw 1 then 2 then 3 then 4 12 Tool holder w...

Page 46: ...Four turning tools can be changed simultaneously By swivelling the turret head by 90 degrees each time the required turning tool can quickly be brought into its working position Advantage Paring chis...

Page 47: ...as follows 1 Use concentrated products free of nitrates 2 Use concentrates without secondary amins 3 Use products with the lowest possible allergy potential 4 When mixing a refill of lubrication coola...

Page 48: ...vels may vary from country to country This informa tion is to allow the user of the machine to assess the dangers and risks more accurately 16 Disposal of the lathe The transport and protective packag...

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