Vulcan-Hart ERC225 Installation & Operation Manual Download

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Field Installable Accessories

Factory Installed Only

Casters

Fat Melt

Twin Baskets

Basket Lift

Single Baskets

S/S Tank

Tri Baskets (ER85 only)

S/S Sides

Heat Lamp

Battery Configuration

S/S Vat Cover

Battery Interplumbing

Batter Tray
Tank Skimmer
Tank Scoop

ERO SERIES FRYMATE (Dump Station)

Model ERO Frymate Dump Station can be configured in batteries with fryers in either 15

" (39 cm)or

21" (53 cm) width. Frymate provides a final prep area where excess oil drains away and product is
seasoned, packaged, and kept ready for sale.

ERO Series Frymate — Finish Options

Model ERO15, ERO21

Front Door

Sides

Legs

Standard

Stainless Steel

Painted Steel

Stainless Steel Legs

Optional

Not Applicable

Stainless Steel

Casters

*Model ERO15 is for use with all ER40, ER50 and ER225 Series Fryers.

Model ERO21 is for use with the ER85 Series Fryers.

ERO Series Frymate — Features

Tops

Heat Lamp

Drain

Solid

Pan Solid

Pan Perforated

Side Liners*

Opt.

Std.

Opt.

*Side liners are not available in batteries with ERO interplumbed Frymates.

Summary of Contents for ERC225

Page 1: ...15 ERD225 ML 114616 ERD85 ML 114617 ERC40 ML 114618 ERC50 ML 114619 ERC225 ML 114620 ERC85 ML 114621 ERO15 ML 114622 ERO21 ML 114623 VULCAN HART COMPANY P O BOX 696 LOUISVILLE KY 40201 0696 TEL 502 778 2791 FORM 30981 Rev C Apr 2003 INSTALLATION OPERATION MANUAL ERD40 ...

Page 2: ...11 Frying All Models 12 Daily Filtering 12 Shortening Life All Models 14 Controls ERC Series 15 Power Up 16 To Begin Melt Cycle 16 Cooking 17 Manual Cooking Operation 17 Cooking Time Remaining 17 Completion 17 Successive Product Cooking 17 During Slack Periods 18 Idle Mode 18 Operator Advice 18 Using the Editor 18 Programming the Controller 18 Definitions Edit Product 19 Overview of Programming 19...

Page 3: ...hase 4 Wire 480 3 Phase Model ER Series Fryers can be freestanding or arranged in batteries of 2 to 5 fryers The number preceding the model number of your fryer refers to the number of fryers in a battery One fryer in a battery can be a Frymate Dump Station ERO15 for ER40 and ER50 ERO21 for ER85 only one per battery ERD Fryers have a solid state thermostat and ERC Fryers have a microprocessor comp...

Page 4: ...r 151 2 39 cm or 21 53 cm wide Possible configurations showing positions A through E are depicted below NOTES Dump Station Fryer Indicates filter interplumbing not available A filter dump station can be located under any position in a battery if it has been built without an ERO Frymate A filter dump station can be located under any position in a battery if the line up has been built with an ERO Fr...

Page 5: ...ymate provides a final prep area where excess oil drains away and product is seasoned packaged and kept ready for sale ERO Series Frymate Finish Options Model ERO15 ERO21 Front Door Sides Legs Standard Stainless Steel Painted Steel Stainless Steel Legs Optional Not Applicable Stainless Steel Casters Model ERO15 is for use with all ER40 ER50 and ER225 Series Fryers Model ERO21 is for use with the E...

Page 6: ...The National Electrical Code ANSI NFPA No 70 latest edition Copies may be obtained from The National Fire Protection Association Batterymarch Park Quincy MA 02269 3 NFPA Standard 96 ASSEMBLY The fryer must be restrained with adequate ties to prevent tipping when installed in order to avoid the splashing of hot liquid Legs Position fryer in an open space near the final installation area Tilt fryer ...

Page 7: ...D THREE PRONG RECEPTACLE IF THE RECEPTACLE IS NOT THE PROPER GROUNDING TYPE CONTACT AN ELECTRICIAN DO NOT REMOVE THE GROUNDING PRONG FROM THIS PLUG Place fryer as near to its final position as possible Connect 3 phase line to X Y and Z of terminal block To reach terminal block remove electric cover plate from fryer For each 151 2 39 cm and 21 53 cm section a 3 phase supply line capable of handling...

Page 8: ...ng elements completely dry with a soft clean cloth See also CLEANING WEEKLY in this manual Clean all fryer accessories Rinse all parts thoroughly after cleaning and wipe dry FILLING THE FRY TANK WITH SHORTENING Liquid shortening may be used in all ERD ERC Series Fryers Melting solid shortening without using the melt cycle will damage the fry tank and scorch the shortening Only fryers equipped with...

Page 9: ... on top of the packed shortening Follow the Fat Melt instructions in the installation operation manual Once all shortening has been melted and the fryer has met the set temperature fill baskets and resume frying Split Vat 1 Remove crumb screens from each tank section 2 Lift elements out of each tank area 3 Chop the solid block of shortening into pieces that can be packed into the bottom of each fr...

Page 10: ... down by second high limit HEATING Indicates temperature controller is calling for heat to elements 1ST HIGH LIMIT Oil temperature is higher than 425 F 218 C and system has shut down 2ND HIGH LIMIT Oil temperature is higher than 450 F 232 C and system has shut down Present on some models Fig 3 ERD FRYER ERD FRYER TIMED BASKETLIFT OPTION PUSH TO TIME BASKET LIFT CONTROL 15 MIN TIMER 0 1 2 3 4 6 7 1...

Page 11: ... the set temperature is reached the fryer will cycle on and off to maintain temperature TURNING THE ERD FRYER OFF 1 Turn thermostat knob OFF 2 Turn power switch OFF Extended Shutdown 1 Turn thermostat knob OFF 2 Turn power switch OFF 3 Disconnect or turn main power supply OFF i e breaker or disconnect supply line to fryer HIGH LIMIT CONTROL If the shortening becomes overheated one of the temperatu...

Page 12: ... 2 1 5 2 3 N A ERD85 ERC85 31 2 1 6 7 3 1 101 2 4 8 Carefully lower basket into oil When frying doughnuts and fritters turn product only once during frying When cooking French fries or onion rings shake basket several times in a way that does not splatter the shortening Batter covered foods should be dropped carefully one by one into shortening or basket If you use the basket first dip basket into...

Page 13: ...y remove the baskets and raise the elements out of the tank especially if shortening is hot to prevent splashing 3 Open the fryer door and attach the drain pipe to the drain valve 4 Select a container of sufficient capacity and place it below the drain pipe 5 If you are using a filter bag tie it securely to the drain pipe If other filter medium is used place it in the container 6 Open the drain va...

Page 14: ... and 2 opening the valve on the return line Fig 4 Only one return valve should be opened at any one time After oil is pumped back close the return valve Fill tank to the fill level line on the back wall of the fry tank SHORTENING LIFE All Models Shortening life may be extended by following these guidelines Do not salt foods over the fryer Use good quality shortening Filter shortening daily at a mi...

Page 15: ...of oil in vat will be displayed after this is pressed IDLE Toggles Idle Mode on or off Idle can be programmed to maintain 275 F 135 C or 350 F 177 C Green light indicates left or right basket START STOP Starts or stops the cooking timer for a basket ENTER EXIT Moves around the menu system or edits product or system information Two sheets of peel off labels with most common product names are suppli...

Page 16: ...ting elements will heat to the set point of 350 F 177 C or until a product cook cycle is begun WAIT displays and the HEAT indicator is lit After reaching 335 F 168 C READY displays PRODUCT PADS 1 8 can be used to select a product cooking cycle START STOP initiates the timed cycle for either left or right basket and indicates time remaining The oil temperature is controlled by the programmed temper...

Page 17: ...oking 3 If you want to set the time and temperature use the editor DISPLAY INSTRUCTION TIME 00 10 Use to edit the time Press ENTER TEMP XXX F Use edit temperature Press ENTER Press START STOP to begin cooking COOKING TIME REMAINING XX XX YY YY Left basket displays on left right basket on right time is in Minutes Seconds If only one basket is cooking the other will indicate READY or WAIT XX XX READ...

Page 18: ...ed To remove the advice reset the timer to a non zero value A zero setting turns the oil timer off TOO HI or TOO LOW indicate invalid edit entry USING THE EDITOR Names or Messages use the 12 character alpha display When entering data begins at A and increments thru the alphabet begins with Z Select the correct letter moves Right one character or space moves Left one character or space Use a series...

Page 19: ...oduct from memory OVERVIEW OF PROGRAMMING FUNCTIONS EDIT PRODUCT CHARS TYPE UNITS LIMITS PRODUCT NAME 12 ALPHA CHARACTERS A Z COOK TIME XX XX TIME MINUTES SECONDS 00 00 99 59 COOK TEMPERATURE XXX TEMPERATURE F OR C 250 375 F or 121 190 C DUTY TIME XX XX TIME MINUTES SECONDS 00 00 99 59 DUTY MESSAGE 12 ALPHA CHARACTERS A Z HOLD TIME XX XX TIME MINUTES SECONDS 00 00 99 59 SEL SETBACK TOGGLE SETBACK ...

Page 20: ...t from memory FUNCTIONS Press Exit READY SEL SETBACK ON sets the IDLE temperature at 275 F 135 C fryer will automatically go into Idle after 30 minutes OFF sets the IDLE temperature at 350 F 177 C andwillnotautomaticallyenterIdleafter30minutes Use or totoggleSETBACKONorSETBACKOFF DISPLAY INSTRUCTION READY Press 2 3 simultaneously FUNCTIONS Press EDIT PRODUCT Press SEL SETBACK Press ENTER SETBACK O...

Page 21: ...RATE Press BOIL OUT Press RECOVERY Press ENTER REC TM XX XX Press EXIT FUNCTIONS Press EXIT READY SELECT MELT toggles MELT DISABLE or MELT ENABLE ENABLE is required when using solid shortening to automatically MELT if below 135 F 57 C DISPLAY INSTRUCTION READY Press 2 3 simultaneously FUNCTIONS Press EDIT PRODUCT Press SEL SETBACK Press CALIBRATE Press BOIL OUT Press RECOVERY Press SELECT MELT Pre...

Page 22: ...RODUCT Press SEL SETBACK Press CALIBRATE Press BOIL OUT Press RECOVERY Press SELECT MELT Press MANUAL SETUP Press OIL SHUTDOWN Press ENTER COUNT ON Press or to toggle COUNT OFF When OK press EXIT OIL SHUTDOWN Press EXIT FUNCTIONS Press EXIT READY OIL TRM CNTR DISPLAY INSTRUCTION READY Press 2 3 simultaneously FUNCTIONS Press EDIT PRODUCT Press SEL SETBACK Press CALIBRATE Press BOIL OUT Press RECOV...

Page 23: ...hed surfaces of stainless steel They can be minimized by applying a cleaner that will leave a thin oily or waxy film DO NOT use a scouring pad or harsh cleaners on the computer keypad especially the display area Weekly or as Required 1 Once the shortening has been drained flush out scraps and sediment with a small amount of warm shortening Allow the tank to drain thoroughly 2 Close the drain valve...

Page 24: ...POUND FROM THE TANK LUBRICATION Motors used on basketlifts are permanently lubricated SERVICE AND PARTS INFORMATION To obtain service and parts information concerning this fryer contact the Vulcan Hart Service Agency in your area refer to listing supplied with the fryer or Vulcan Hart Company Service Department at the address or phone number shown on the front cover of this manual FORM 30981 Rev C...

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