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Installation and Operating Manual 

 

Fully automatic charging converter (booster), B2B Battery to Battery charger for optimum 
charging of the battery in the living area during driving. Designed for operation at a 13-pole 
trailer connector for caravan and living compartments. 

 

VCC 1212-20 C

 

Input 12 V / max. 20 A 

Output 12 V / max. 24 A

 

No.  3321

 

 

 

Please read these mounting instructions and the operating manual completely and 
attentively.  
Particularly observe page 11 "Safety Regulations and Appropriate Application",

 

 prior to starting connection and start-up. 

 

The unit is primarily designed for operation at the 13-pole trailer connector of the towing vehicle for charging of the 
caravan battery. Its automatic control ensures, that the rating of the connector and the vehicle's electric system in front of 
it (12 V / 

max. 20 Amperes

) will not be exceeded. The efficiency of the unit results from this aspect. 

The unit is installed in the caravan, in the living compartment. It supplies the optimum charging voltage for the battery - 
independently of the vehicle's board voltage fluctuations or voltage losses of cables/connectors. 
This is realized by 

4

 adjustable 

charging programs

 IU1oU2 for conventional 

lead-acid, gel, AGM 

batteries or advanced 

Lithium LiFePO4 

supply batteries. They allow unattended, quick and gentle full charging from any charging state with 

subsequent trickle charging. 
Depending on the driving condition, the voltage of modern 

EURO standard 6, 6 + plus- 

vehicles with energy-saving, 

intelligent generators fluctuates considerably (12.6 V … 15.5 V). These fluctuations are now completely equalized by the 
charging converter to ensure uniform charging of the BOARD battery and protection of the 12 V consumers, which are 
connected to that battery.  
Due to the higher charging current rates, which are now possible, shorter charging times and fully charged batteries are 
achieved, even with conventional generators and long connection cables. 

 

The efficient charging converter ensures high charging capacity, already within short distances. 

 

Full charging when driving longer distances. 

 

It increases or reduces the voltage to the level, which is required for precise charging of the BOARD battery for the 
living room with the optimum charging characteristic line. 

 

The charging converter excels by its compact design, low weight (high-frequency switch mode boost and buck 
converter technology) and powerfully dimensioned power components for safe operation. 

 

The simultaneously supplied 12 V consumer loads are protected against overvoltage and voltage fluctuations. 

 

The integrated recharging branch 12 V/0 ... 1 A provides charging/trickle charging of the vehicle's 12 V battery in case 
of extended standstill periods. It will be activated automatically with external charging of the BOARD battery by means 
of a mains supply charger. 

 

Further Characteristics of the Unit: 

 

The 

charging voltage

 is 

free from peaks

 and is 

controlled

 in such a way, that 

overcharging

 of the batteries is 

excluded

 

Fully Automatic Operation: 

The unit is permanently connected to the batteries, and it is automatically activated by the 

running generator of the vehicle. Battery discharge in case of an engine stop 

is avoided

 

Charging aid for deeply discharged lead batteries or switched-off LiFePO4 batteries:

 Gentle preliminary charging of the 

(lead-acid, gel, AGM) battery or automatic reactivation of the Li battery, if consumers are possibly still switched-on. 

 

Parallel and Floating Operation:

 In case of simultaneous consumption, the battery will either continue to be charged or 

maintained via trickle charging. Calculation and control of the adaptation of the charging times is effected automatically 
by the unit. 

 

Unattended Charging:

 Multiple protection against overload, overheating, overvoltage, short circuit, incorrect behaviour 

and back discharge of the battery by electronically controlled gradual reduction down to separation of unit and battery. 

 

Integrated On-board Mains Suppression Filter:

 Unproblematic parallel operation of further charging sources (mains 

supply chargers, solar systems). 

 

Charging Cable Compensation:

 Automatic compensation of voltage losses on the charging cables. 

 

Connection for

 Battery Temperature Sensor 

(Sensor 825 included in the standard delivery scope): 

 

Lead

 batteries (acid, gel, AGM): In case of 

low outside temperatures

, full charging of the weak battery is

 

improved

 

by 

automatic adaptation of the charging voltage to the

 

battery temperature

, and in case of summery temperatures 

unnecessary battery gassing

 

and 

battery load

 will be avoided.

 

LiFePO4

 Batteries: Battery protection in case of high temperatures and particularly in case of low temperatures  

below 0 °C.

 

 

Summary of Contents for VCC 1212-20 C

Page 1: ...charging characteristic line The charging converter excels by its compact design low weight high frequency switch mode boost and buck converter technology and powerfully dimensioned power components for safe operation The simultaneously supplied 12 V consumer loads are protected against overvoltage and voltage fluctuations The integrated recharging branch 12 V 0 1 A provides charging trickle charg...

Page 2: ...ff by the switched 12 V signal No 10 During extended standstill periods and charging of the BOARD battery mains solar the recharging branch of the VCC 1212 20 C 12 V 0 1 A can be used for trickle charging of the vehicle s STARTER battery The 12 V heating cartridge of the refrigerator can be connected to the connector No 10 and 11 during driving while the supply of the refrigerator control is taken...

Page 3: ...led also refer to Function Selection page 5 2 During extended standstill periods and charging of the BOARD battery the recharging branch of the VCC 1212 20 C 12 V 0 1 A is used for trickle charging of the vehicle s STARTER battery Reverse battery 12 V mix up at the large power terminals IN 12 V and OUT 12 V must be avoided in any case This will result in serious damage of the unit Observe the cros...

Page 4: ...rip i e Terminal D 1 Connect it automatic unit control via signal vehicle D 2 Not used automatic unit control via operating voltage Further description function selection see page 2 Unit Settings d Imperatively set the charging program for the BOARD battery type design technology acid gel AGM LiFePO4 from page 8 Start up and Function Test e Further description see page 7 Further operation of the u...

Page 5: ...d by a mains supply charger BLOCKED Also see Function of the Power Control at STARTER Battery and Generator page 7 Battery Temperature Sensor Connect the temperature sensor included in the standard delivery scope to the terminals TS TS any polarity The temperature sensor controls the temperature of the BOARD supply battery Ensure that the installation place of the sensor is not influenced by any s...

Page 6: ...re equipped with a power limit function allowing to reduce the charging capacity temporarily at the touch of a button see technical data LED Remote Control S Order No 2076 7 LEDs for convenient control of functions and charging state LCD Charge Control S VCC Order No 1248 With illuminated excellently readable display showing the state of the charging converter the current charging phase the voltag...

Page 7: ...ery 12 V The unit is equipped with a charging branch which ensures support charging and trickle charging of the STARTER battery 12 V in case of extended standstill periods It will be activated automatically as soon as the BOARD battery had been sufficiently charged for instance by a mains supply charger see Technical Data Recharging Branch A small part of the charger current approx 0 1 A is divert...

Page 8: ... 1 Lead Acid AGM 1 Switch Position U1 14 40 V U2 13 50 V 2 6 h Universal charging program for acid lead acid batteries acc to DIN 57 510 VDE 0510 for charging and trickle charging of supply BOARD batteries Ensures short charging times high charging factor and acid mixing for open standard batteries and closed SLA low maintenance maintenance free non solid electrolyte lead acid drive lighting solar...

Page 9: ...s balancing as well as safety circuit is not admissible The battery temperature sensor must be installed at the battery screw to the negative pole and must be connected at the unit It serves as protection for the battery No function without temperature sensor The LEDs Batt Full and Power are flashing simultaneously If possible the battery temperature should be kept above 0 C 4 LiFePO4 14 4 V Switc...

Page 10: ...he battery charging current is decreased slowly while full charging is increasing The charging converter controls the charging time as well as the charging current From these values and from the course of charging being recorded during the phase I the charging converter determines the 100 full charge point of the battery for automatic switching to U2 In contrast to conventional voltage transformer...

Page 11: ...ee from condensation water Never use the unit in locations where the risk of gas or dust explosion exists Open air operation of the unit is not allowed Lay the cables in a way that damages are excluded and observe to fasten them tightly Never lay 12 V cables and 230 V mains supply cables into the same cable conduit empty conduit Check live cables or leads periodically for insulation faults points ...

Page 12: ... OFF 13 0 V Active at LiFePO4 Board Battery Voltage ON 13 5 V OFF 13 4 V Input TS TS for Battery Temperature Sensor BOARD Yes Quiescent Current Standby 3 7 mA Charging Timer 3 fold Ripple Factor Voltage 30 mV rms Limit of Charging Voltage OUT BOARD Consumer Protection 15 00 V Safety Protection against Short circuit Back Discharge Yes Fitting Position of Unit any Temperature Range 20 45 C Speed con...

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