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3

PREPARATION CHART

See template

for strike

variations

Go to instructions on next page before using  Preparation Chart

If door already has this cut-out for

trim, no further cutting is necessary

X

X

CL

CL

Top strike

#25 Drill

#10-24 Tap

1/8” Drill

pilot 1” deep

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*Rod guides

#25 Drill

#10-24 Tap

1/8” Drill

pilot 1” deep

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*Use rod guide

as a template

to mark holes

Center case - 4 holes

Surface mount

Sex bolts or 990 trims

#25 Drill

#10-24 tap

1/8” Drill

pilot 1” deep

1/4” Drill (device side)
13/32” Drill (trim side)

13/32”

Drill thru

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Outside cylinder applications:

Mark with template and cut-out:

Metal door 

(cut device side)

Wood door

 (cut thru)

Door cut-outs

For trim applications with working

lever, thumbpiece, or knob:

Mark with template and cut out:

(cut device side only)

Bottom strike

#25 Drill

#10-24 Tap

1/8” Drill

pilot 1” deep

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Latches

5/16” Drill (device side)

13/32” Drill (trim side)

13/32” Drill thru

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Surface mount

Sex bolts

#25 Drill

#10-24 tap

1/8” Drill

pilot 1” deep

1/4” Drill (device side)
13/32” Drill (trim side)

13/32”

Drill thru

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*End cap bracket - 2 holes

*Prepare holes after lock side of device

is mounted and hinge side is leveled

Summary of Contents for 98/9927

Page 1: ...re Surface Vertical Rod Exit Device CD98 9927 Cylinder Dogging Surface Vertical Rod Exit Device EL98 9927 Electric Latch Retraction Surface Vertical Rod Exit Device Specialtoolsneeded 5 64 hex wrench 10 24 tap Drill bits 25 1 8 1 4 5 16 13 32 Index Screw chart 2 Preparation chart 3 Device installation 4 6 Cut top rod 7 Install rod extension 7 Optional equipment 8 Cut device 8 Customer Service 1 87...

Page 2: ...ombination 1 4 20X3 4 1 4 20X1 1 4 10 12x10 24x1 1 4 Combination 10 12x10 24x1 Combination 8 18x3 8 Threadcutting Surface mountor Sexbolts2 1 4 door Surfacemount wood 10 16x3 8 Threadcutting 1 3 4 door 2 1 4 door Metalframe Woodframe 8 32X1 4 Metalorwoodframe Variablefloorsurfaces Metal or wood door Centercasecover Sexbolts 1 3 4 door Endcap Latchcovers Packagedwithtrim 10 24X1 3 8 10 24 X 1 7 8 9...

Page 3: ...32 Drill trim side 13 32 Drill thru Metal Wood Metal Wood Outside cylinder applications Mark with template and cut out Metal door cut device side Wood door cut thru Doorcut outs For trim applications with working lever thumbpiece or knob Mark with template and cut out cut device side only Bottomstrike 25 Drill 10 24Tap 1 8 Drill pilot 1 deep Metal Wood Latches 5 16 Drill device side 13 32 Drill tr...

Page 4: ... locks and unlocks lever knob or thumb piece For the trims listed below REMOVE NL drive screw 996L 696TP 990TP 996K 697TP With the NL drive screw installed key retracts latch bolt DO NOT remove NL drive screw for the following applications NL EO DT trims and 98 99 2 double cylinder devices i e TP 2 L 2 and K 2 If the trim being installed is BE i e 996L BE the trim lock tumbler on the back of the d...

Page 5: ...e Cut Top Rod on page 7 If top rod is too short see Install Rod Extension on page 7 299 299F strike E Strike plate 299 only Shim to as shown 260U strike F 499F strike for LBR devices See instruction 911009 With door open With door closed Release trigger extended Latch bolt deadlocked will not push in Latch bolt stays retracted 6 Install Trim if using and Secure Device Center Case to Door Center ca...

Page 6: ...open toplatchretracted D Bottom rod Bottom latch 325 sexbolts required 13 Adjust Bottom Rod with Door Open Top Latch Retracted Open and close door a few times and check for deadlatching when door is closed Readjust rods if needed With door open With door closed Latch bolt should clear floor and not bind on strike Latch bolt should be deadlocked will not push in Install at midpoint of each rod See ...

Page 7: ...ru 5 Connect top rod and rod extension Top rod Rodextension Actual door opening height 1 Measuredooropeningtodetermine amounttocutoffrodextension INSTALLRODEXTENSION 84 Amount to cut off Actual door opening height Standarddoorheights With no extension 7 84 With 1 extension 8 96 With 3 extension 10 120 Rods are factory sized for 7 84 door Measure actual door opening height and subtract that number ...

Page 8: ...inder cam CDfunctionconversion Figure 1 Figure 2 Std mortise cylinder Cylinder collar Dogging plate cover Offset toward pushbar Cylinder locatingwasher Cylinder lock nut Mechanism case Turn cylinder key clockwise approx 1 8 turn for standard dogging Doggingprocedure Depresspushbar CD CYLINDER DOGGING CUTDEVICE 5 16 1 1 2 minimumclearance with endcap removed Devicealigned with mounting holes Tape C...

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